Advances in Midland Basin Expand Boundaries of CO2 EOR in Marginal Pay Areas

Abstract

This article, written by JPT Technology Editor Judy Feder, contains highlights of paper SPE 200460, “A Case Study of SACROC CO2 Flooding in Marginal Pay Regions: Improving Asset Performance,” by John Kalteyer, SPE, Kinder Morgan, prepared for the 2020 SPE Improved Oil Recovery Conference, originally scheduled to be held in Tulsa, 18–22 April. The paper has not been peer reviewed. As one of the first fields in the world to use carbon dioxide (CO2) in enhanced oil recovery (EOR), the Scurry Area Canyon Reef Operators Committee (SACROC) unit of the Kelly-Snyder field in the Midland Basin of Texas provides a unique opportunity to study, learn from, and improve upon the development of CO2 flood technology. The complete paper reviews the history of EOR at SACROC, discusses changes in theory over time, and provides a look at the field’s future. Field Overview and Development History The first six pages of the paper discuss the field’s location, geology, and development before June 2000, when Kinder Morgan acquired the SACROC unit and took over as operator. Between initial gas injection in 1972 and 2000, approximately 1 TCF of CO2 had been injected into the Canyon Reef reservoir. Since 2000, cumulative CO2 injection has sur-passed 7 TCF and yielded cumulative EOR of over 180 million bbl. The reservoir is a primarily limestone reef complex containing an estimated original oil in place (OOIP) of just under 3 billion bbl. The reservoir ranges from 200 ft gross thickness in the south to 900 ft in the north, where the limestone matrix averages 8% porosity and 20-md permeability. The Canyon Reef structure is divided into four major intervals, of which the Upper Canyon zone provides the highest-quality pay. The field was discovered in 1948 at a pressure of 3,122 psi. By late 1950, 1,600 production wells had been drilled and the reservoir pressure plummeted, settling as low as 1,700 psi. Waterflooding begun in 1954 enabled the field to continue producing for nearly 20 years, at which time the operators deter-mined that another recovery mechanism would be needed to maximize recovery and reach additional areas of the field. The complete paper discusses various CO2 injection programs that were developed and applied—including a true tertiary response from a miscible CO2 flood in 1981—along with their outcomes. Acquisition and CO2-Injection Redevelopment In June 2000 Kinder Morgan acquired the SACROC Unit and took over as operator. Approximately 6.7 billion bbl of water and 1.3 TCF of CO2 had been injected across the unit to that date, but the daily oil rate of 8,700 B/D was approaching the field’s economic limit. An estimated 40% of the OOIP had been produced through the combination of recovery methods that each previous operator had used. Expanding on the conclusions of its immediate predecessor, the operator initiated large-scale CO2-flood redevelopment in a selection of project areas. These redevelopments were based on several key distinctions differentiating them from previous injection operations.