Abstract

In this study, the iron-based carbon composite (hereafter FCN-x, x = 0, 400, 500, and 600 calcination) was synthesized by a simple high-temperature pyrolysis method using iron-containing sludge coagulant generated from wastewater treatment settling ponds in chemical plants. The FCN-x was used for the adsorptive reduction of aqueous phase Cr(VI) effectively. The FCN-x was characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), Fourier infrared spectrometer (FT-IR), X-ray photoelectron spectrometer (XPS), and Brunauer-Emmett-Teller theory (BET). FCN-x adsorption of Cr(VI) was examined in batch experiments using CrO42− as a function of physicochemical parameters. The chemical kinetics of Cr(VI) adsorption by FCN-500 were modeled by 1st and 2nd order empirical pseudo kinetics. Based on these experiments, FCN-500 has been selected for further studies on Cr(VI) adsorptive reduction. The maximum Cr(VI) adsorption by FCN-500 was 52.63 mg/g showing the highest removal efficiency. The Cr(VI) adsorption by the FCN-500 was quantified by the Langmuir isotherm. XPS result confirmed the reduction of Cr(VI) to Cr(III) by the FCN-500. The iron-based carbon composites have high reusability and application potential in water treatment. The electroplating wastewater with 117 mg/L Cr(VI) was treated with FCN-500, and 99.93% Cr(VI) was removed within 120 min, which is lower than the national chromium emission standard of the People’s Republic of China. This work illustrates the value-added role of sludge generated from dye chemical plants to ensure environmental sustainability.

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