Abstract
This study presents an improved model predictive control (MPC) strategy for the thermal management of vehicular fuel cells, with the incorporation of model adaptation, the utilization of look-ahead information, and temperature trajectory planning. To describe the thermal dynamics of the fuel cell cooling system, a three-volume model of a 60 kW fuel cell system is proposed and validated with dynamic load experiments. Additionally, a fuel cell temperature sensitivity experiment is conducted to identify a comfort temperature reference. The predictive models developed to cover the entire range of power levels are based on the integration of look-ahead power information and weigh adjustment of actuators. Results from the analysis of look-ahead times suggest that a 4-s preview is suitable for mitigating fuel cell dry and flooding risks. Dynamic control results demonstrate a 22%–60% reduction in temperature tracking error compared to MPC-H, MPC-M, MPC-L and MPID, while energy-saving abilities are increased by 50% relative to MPID, contributing to improve the state balance and economy for vehicular fuel cells.
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