Abstract

ABSTRACT The thermo-oxidative behavior of carbon black–reinforced sulfur-cured nitrile rubber compounds with varying acrylonitrile (ACN) content (18–49 wt%) was investigated. Accelerated heat aging was carried out from 40 °C to 115 °C for various aging times. Ambient aging was also included. Samples were tested for hardness, 10% tensile stress, tensile strength, elongation at break, network chain density by equilibrium solvent swell, and toluene-soluble fraction. Diffusion-limited oxidation affected data at high temperatures and was eliminated for time-temperature superposition. Linear Arrhenius kinetic behavior was confirmed throughout the whole temperature range, and calculated activation energies varied from 75 to 93 kJ/mol. Activation energies calculated through the hardness data were found to increase steadily with ACN concentration, whereas the other test responses showed less direct correlation, likely because of the influence of the underlying NBR microstructure, which changes as a function of ACN content. The high-temperature thermo-oxidative process consists of both oxidative crosslinking and chain scission reactions. Sulfur reversion and alkyl radical recombination reactions are likely prevalent at low temperatures during the buildup of hydroperoxides up to 60 °C. The shelf life of nitrile rubbers strongly depends on their ACN level, with lower ACN nitriles being more susceptible to degradation, leading to shorter shelf lives, than higher ACN-containing nitriles.

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