Accelerated oxidation of epoxy thermosets with increased O2 pressure

Abstract

Polymer oxidation is usually accelerated with temperature, which is therefore applied in nearly every experimental approach dealing with predictive materials aging. Because of this simple approach, we may tend to neglect that the effective concentration of oxygen also acts as a rate multiplier for oxidation. Increasing the oxygen partial pressure in an aging environment accelerates oxidation, and while there is often a near proportional increase initially, the effect of additional oxygen usually transitions to a saturation level at some elevated pressure. This has been theoretically described in the general autoxidation scheme and is well recognized. However, for many materials the exact rate behavior under moderately increased oxygen concentration remains to be established. We therefore review epoxy oxidation and offer a broader overview of its behavior under increased O2 partial pressure. Experimental data are given for a few thermoset materials demonstrating their rate behavior under O2 partial pressure up to 4 atm, meaning approximately 20 times more than under standard atmospheric conditions. Confirmative evidence suggests that epoxy materials will reach saturation oxidation rates only at significantly higher O2 partial pressure. In such a high-pressure regime it is theoretically possible to not only accelerate oxidation, but to transition into a condition where O2 diffusion can be increased without further accelerating the oxidation rate. This can reduce diffusion limited oxidation effects under specific accelerated aging conditions as a combination of temperature and O2 partial pressure.