Abstract

A tremendous amount of work has been done in the recent years in the optimization of input parameters, however, current optimization techniques can only provide a single optimal input process parameter combination. Although alternative techniques have been developed to provide multiple solutions with identical objective values, these techniques have low efficiency when searching for multiple solutions. In this paper, a two-stage filter split-optimization approach is proposed to obtain multiple solutions, at a higher efficiency than for a single-objective optimization problem. The aforementioned tasks are accomplished by first performing an initial split-optimization and then performing a second optimization after excluding input parameters from having their range split into sub-ranges based on the results of the initial optimization. The proposed approach enables the algorithm to explore input parameters that have a more significant impact on the objective function, thereby enabling it to find multiple optimal solutions more efficiently. The proposed approach was validated by using it to optimize the input process parameters of an electrochemical machining problem with five input parameters. The results from the case study show that though the proposed approach provided fewer optimal solutions it was able to obtain them at twice the efficiency when compared to the original method.

Highlights

  • Throughout time, industries have evolved to meet the ever-growing demands of the customers [1], handle higher complexities [2], and accomplish flexible manufacturing [3]

  • A two-stage filter split-optimization approach was developed to further enhance the capabilities of the split-optimization technique proposed by Rajora et al In the proposed approach, a method was developed to investigate which input process parameters should be excluded from the original cluster centers splitting strategy with the aim of achieving a higher number of “best solutions” at a high efficiency

  • The proposed approach consisted of two stages: 1. an initial split-optimization stage and 2. a second split-optimization stage with certain input process parameters excluded from the cluster centers splitting strategy

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Summary

Introduction

Throughout time, industries have evolved to meet the ever-growing demands of the customers [1], handle higher complexities [2], and accomplish flexible manufacturing [3]. With each industrial revolution, the bounds of what manufacturing industries can accomplish increased significantly, with the rapid development of global industry, manufacturing industries are facing many challenges, such as the rapid growing complexity and flexibility of the problem, the increasing human labor cost, optimal allocation of resources [4], and the urgent requirement of sustainable production. These problems create a bottleneck to traditional manufacturing systems as they are inefficient when being used for material with extremely high hardness, strength, flexibility etc.

Literature Review
Description of Methodology
Case Study
Experimental Setup
Input-Output Modeling
Optimization Objective
Result and Analysis
Two-Stage Filter Split-Optimization
Findings
Conclusions
Full Text
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