Abstract

A novel additive manufacturing method (AM)) constructs a three-dimensional model from a computer-aided design by adding material layer by layer. This technique produces a lightweight end product with complex geometries and has gained recognition among industrial players. Nonetheless, the mechanical properties and geometry components are the uncertainties that prevail in its structures. An alternative approach using the Finite Element Method (FEM) to analyse these uncertainties demands extensive computational effort and time consumption. Therefore, a machine learning (ML) tool using the surrogate modelling technique offers an alternative way to provide and predict simulation outcomes. This study applies two surrogate modeling approaches, the decision tree (DT) and the Gaussian process regression (GPR) methods. Output data from a FEM simulation with uncertainty elements are obtained for the training purposes of the surrogate models. Both ML methods can predict simulation results with high precision. Both approaches obtained an excellent coefficient of determination value, R2 of 0.998, and Root Mean Square Error, RMSE of 0.012, successfully reducing time consumption and computational effort. The DT method shows better robustness when compared to the GPR method. A value change in the input parameter significantly impacts the surrogate model's prediction performance. An adequate quantity of data input for the training phase of both surrogate models exhibits the FEM results with the presence of uncertainty and robustness.

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