A SOI Out-of-Plane Electrostatic MEMS Actuator Based on In-Plane Motion

Abstract

This work describes a novel micromechanical structure capable of producing out-of-plane motion from in-plane forces generated by electrostatic microelectromechanical system (MEMS) actuators. The MEMS actuator is fabricated in a commercial silicon-on-insulator (SOI) MEMS process and is anchored at two distinct locations through a pair of beams with a relatively low stiffness in the vertical direction. A comb-drive, whose fixed and moveable fingers are implemented in the same layer with a uniform thickness, is employed to create an attractive electrostatic force. This in-plane electrostatic force rotates the actuator along an axis defined by the anchors, which results in the vertical motion of a suspended platform. Due to the simple structure of the actuator, it can be readily manufactured with standard bulk micromachining processes. Experimental results demonstrate that the actuator can provide <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"> <tex-math notation="LaTeX">$1.02~\mu \text{m}$ </tex-math></inline-formula> of vertical displacement at a resonant frequency of 395 Hz when it is excited in air by a 10 V AC signal, while the displacement can be considerably increased in vacuum. It is further shown that the functionality of the actuator is not dependent on the type of excitation voltage; therefore, it can produce a <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"> <tex-math notation="LaTeX">$3.09~\mu \text{m}$ </tex-math></inline-formula> static out-of-plane motion when excited by a 40 V DC voltage. A comprehensive comparison to the published works in the literature indicates that the proposed actuator is the only SOI electrostatic MEMS actuator with a relatively thick structural layer, i.e., <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"> <tex-math notation="LaTeX">$10~\mu \text{m}$ </tex-math></inline-formula> , that can provide out-of-plane motion at low actuation voltage reported to date. [2022-0069]