A Simulator for Educating the Digital Technologies Skills in Industry. Part One. Dynamic Simulation of Technological Processes

Abstract

Digital technology is being introduced into all areas of human activity. However, there are a number of challenges in implementing these technologies. These include the delayed return on investment, the lack of visibility for decision-makers and, most importantly, the lack of human capacity to develop and implement digital technologies. Therefore, creating a digital training simulator for the industry is an actual task. This paper focuses on the first step in creating a digital training simulator for the industry: developing a dynamic process model. The process chosen is flotation, as it is one of the most common mineral processing methods. The simulation was performed in AVEVA Dynamic Simulation software. The model is based on a determination of reaction rate constants, for which, experiments were conducted on a laboratory pneumomechanical flotation machine with a bottom drive. The resulting model was scaled up to industrial size and its dynamic properties were investigated. In addition, the basic scheme of a computer simulator was considered, and the testing of the communication channels of a dynamic model with systems, equipment and software for digitalizing was conducted. The developed model showed acceptable results for its intended purpose, namely, an exact match to the technological process in terms of time. This helps to account for inertia and a fast response on all tested communication channels, as well as being acceptable for the real-time simulation speed of the solver.