Abstract

Owing to the fast time-varying characteristics, the temperature control for draw-texturing-yarn (DTY) machine has higher technical difficulties and results in challenges for system energy optimization. To address the matter, a self-tuning proportional-integral-derivative- (ST-PID-) based temperature control method is proposed. Referring to the technical procedures of DTY machine, a thermodynamic model is set up. Then, a ST-PID minimum phase control system is constructed by the pole-point placement method. Subsequently, an artificial neural network based forgetting factor searching (ANN-FFS) algorithm is developed to optimize the system parameter identification. The numerical cases show that the proposed ANN-FFS algorithm can improve the parameter identification process, and the average identifying efficiency (K>15) can increase by more than 50%; compared with the fuzzy PID controller, the proposed ST-PID method can increase the control accuracy nearly 3 times for the static temperature ascending. The experimental results prove that the proposed ST-PID method has better abilities of characteristics tracing and anti-interference and can restrain the temperature fluctuation caused by objective switching and the factual control accuracy reaches 3 times that of fuzzy PID method.

Highlights

  • Draw-texturing-yarn (DTY) machine can induce tensile strain for long polyester fiber and make the fiber have higher elasticity

  • The experimental results prove that the proposed ST-PID method has better abilities of characteristics tracing and antiinterference and can restrain the temperature fluctuation caused by objective switching and the factual control accuracy reaches 3 times that of fuzzy PID method

  • This paper addresses the issue by proposing a self-tuning proportionalintegral-derivative- (ST-PID-)based temperature control method

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Summary

Introduction

Draw-texturing-yarn (DTY) machine can induce tensile strain for long polyester fiber and make the fiber have higher elasticity. A DTY machine is of many production channels, in which the processing velocity is commonly higher than 500 m/min [2] It is a classical fast time-varying control objective and brings forward challenges for temperature control systems. For the fast time-varying characteristics of DTY machine channel (heating cabinet), the problems of dynamical parameter identification might become apparent. The key scientific contribution of the paper is providing a ST-PID modeling method and a dynamical parameter identifying method for the fast time-varying temperature objectives. This research can offer theoretical references to the control system modeling-solving and energy conservation of fast time-varying process, but can supply direct technical evidences for control system development and energy optimization of related industrial applications.

Control Objective and Thermodynamic Model
Self-Tuning PID Temperature Control Method for DTY Machine
Objective parameters
Parameter Identification and Pole-Point Assignment Method
Discussion
Industrial Experiments and Results Discussion
Comparative Experiments and Results Discussion
Conclusion
Full Text
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