A Robust Experimental Methodology for Polymer Bubble Inflation

Abstract

In thermoforming technique thermoplastic sheets are heated up well above their glass transition temperature and formed to the required shape by using an appropriate mold. Characterization of thermoplastic materials for thermoforming can be accomplished by employing polymer bubble inflation and rheology tests instead of undertaking expensive biaxial tensile testing. Polymer bubble inflation technique is very sensitive to process condition variations, so a robust experimental methodology is essential. Design and development of one such experimental system was undertaken by carrying out a variety of preliminary tests. This paper presents the experimental methodology developed for polymer bubble inflation. The developed experimental system demonstrates highly repeatable polymer bubble inflations. Bubble inflations were conducted at different temperatures and different diameter circular clamping using acrylonitrile butadiene styrene (ABS) thermoplastic. Polymer sheet initial sag due to heating and its influence on bubble inflation have been captured by using the experimental system.