Abstract

With the increasing pace in the industrial sector, the need for a smart environment is also increasing and the production of industrial products in terms of quality always matters. There is a strong burden on the industrial environment to continue to reduce impulsive downtime, concert deprivation, and safety risks, which needs an efficient solution to detect and improve potential obligations as soon as possible. The systems working in industrial environments for generating industrial products are very fast and generate products rapidly, sometimes leading to faulty products. Therefore, this problem needs to be solved efficiently. Considering this problem in terms of faulty small-object detection, this study proposed an improved faster regional convolutional neural network-based model to detect the faults in the product images. We introduced a novel data-augmentation method along with a bi-cubic interpolation-based feature amplification method. A center loss is also introduced in the loss function to decrease the inter-class similarity issue. The experimental results show that the proposed improved model achieved better classification accuracy for detecting our small faulty objects. The proposed model performs better than the state-of-the-art methods.

Highlights

  • Product quality is considered the most important factor for rating the product

  • The constant novelties in the IoTs, cyber-physical systems (CPSs), big data, cloud computing, machine learning, and internet of services produced a considerable change in industrial production systems in terms of production rate and quality

  • For RCNN and Fast RCNN, we use the top 2000 proposals generated by the EdgeBox ­model[26]

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Summary

Introduction

Product quality is considered the most important factor for rating the product. Various studies have been conducted to fix the problem of fault identification or missing parts in the manufactured products in the industrial sector. Ruppert et al.[13] presented a detailed overview of the above technologies They concentrated on the aspects of this organization. A survey paper was p­ ublished[14] to tackle the faults in the industry 4.0-era. Their primary focus was on the fault detection with prediction using ML algorithms. They discussed some recent machine learning-based techniques as a solution for faults and prediction issues. Marco et al.[15] conducted a survey on industrial process monitoring (IPM) evaluation They discussed many evolution trends developed for Scientific Reports | (2021) 11:23390 |

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