Small Foreign Object Detection in Automated Sugar Dispensing Processes Based on Lightweight Deep Learning Networks

Abstract

This study addresses the challenges that conventional network models face in detecting small foreign objects on industrial production lines, exemplified by scenarios where a single piece of iron filing occupies approximately 0.002% of the image area. To tackle this, we introduce an enhanced YOLOv8-MeY model for detecting foreign objects on the surface of sugar bags. Firstly, the introduction of a 160 × 160-scale small object detection layer and integration of the Global Attention Mechanism (GAM) attention module into the feature fusion network (Neck) increased the network’s focus on small objects. This enhancement improved the network’s feature extraction and fusion capabilities, which ultimately increased the accuracy of small object detection. Secondly, the model employs the lightweight network GhostNet, replacing YOLOv8’s principal feature extraction network, DarkNet53. This adaptation not only diminishes the quantity of network parameters but also augments feature extraction capabilities. Furthermore, we substituted the Bottleneck in the C2f of the YOLOv8 model with the Spatial and Channel Reconstruction Convolution (SCConv) module, which, by mitigating the spatial and channel redundancy inherent in standard convolutions, reduced computational demands while elevating the performance of the convolutional network model. The model has been effectively applied to the automated sugar dispensing process in food factories, exhibiting exemplary performance. In detecting diverse foreign objects like 2 mm iron filings, 7 mm wires, staples, and cockroaches, the YOLOv8-MeY model surpasses the Faster R-CNN model and the contemporaneous YoloV8n model of equivalent parameter scale across six metrics: precision, recall, mAP@0.5, parameters, GFLOPs, and model size. Through 400 manual placement tests involving four types of foreign objects, our statistical results reveal that the model achieves a recognition rate of up to 92.25%. Ultimately, we have successfully deployed this model in automated sugar bag dispensing scenarios.