Abstract

Successful use of prognostics involves the prediction of future system behaviors in an effort to maintain system availability and reduce the cost of maintenance and repairs. Recent work by the National Institute of Standards and Technology indicates that the field of prognostics and health management is vital for remaining competitive in today’s manufacturing environment. While prognostics-based maintenance involves many traditional operations researchcentric challenges for successful deployment such as limited availability of information and concerns regarding computational efficiency, the authors argue in this paper that the field of prognostics and health management, still in its embryonic development stage, could benefit greatly from considering soft operations research techniques as well. Specifically, the authors propose the use of qualitative problem structuring techniques that aid in problem understanding and scoping. This paper provides an overview of these soft methods and discusses and demonstrates how manufacturers might use them. An approach combining problem structuring methods with traditional operations research techniques would help accelerate the development of the prognostics field.

Highlights

  • In order to maintain U.S industry competitiveness globally, the National Institute of Standards and Technology (NIST) has been working to advance measurement science standards

  • We argue that prognostics and health management requires a preprocessing step, known as problem structuring, in order to allow it to reach its full potential

  • There are many factors involved, “including the test profit, cycle time, overdue cost, and the loss of falsely failed chips” (Chien & Wu, 2003, p. 704). This problem is an ideal smart manufacturing application that enables the use of prognostics and health management to maintain site productivity and goals

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Summary

INTRODUCTION

Prognostics and health management, for smart manufacturing, is a promising area of research as a means for maintaining complex system reliability and for helping to make the U.S succeed globally; it has yet to be universally embraced due to a number of factors that will be discussed later in this paper. We argue that prognostics and health management requires a preprocessing step, known as problem structuring, in order to allow it to reach its full potential. To support this argument, this paper begins with an overview of prognostics and health management, followed by some issues, identified by researchers in the field that are inhibiting large-scale deployment. A recommendation is made regarding the use of problem structuring methods in conjunction with prognostics and health management techniques

PROGNOSTICS AND HEALTH MANAGEMENT
Issues with Prognostics and Health Management
PROBLEM DESCRIPTION
PROBLEM STRUCTURING
What are problems structuring methods?
Common Problem Structuring Methods
Strategic Options Development and Analysis
Soft Systems Methodology
Issues with the Use of Problem Structuring Methods
EXAMPLE PROBLEM
Findings
A WAY AHEAD
Full Text
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