Abstract
The increased temperature of the rail wheels due to tread braking causes changes in the wheel material properties. This article considers the dynamic wheel material properties in a wheel wear evolution model by synergistically combining a multi-body dynamics vehicle model with a finite element heat transfer model. The brake power is estimated from the rail-wheel contact parameters obtained from vehicle model and used in a finite element model to estimate the average wheel temperature. The wheel temperature is then used for wheel wear computation and the worn wheel profile is fed to the vehicle model, thereby forming a recursive simulation chain. It is found that at a higher temperature, the softening of the rail-wheel material increases the rate of wheel wear. The most affected dynamic performance parameter of the vehicle is found to be the critical speed, which reduces sharply as the wheel wear exceeds a critical limit.
Highlights
Several types of braking systems are used in railway vehicles
A non-articulated train-set is considered here to study the dynamic behavior of the railway vehicle due to tread braking
Due to the train-set configuration and no draft and buff forces, it is assumed that the dynamic behavior of each vehicle has no significant influence on other vehicles
Summary
Tread braking along with electro-dynamic/disc braking is frequently used in freight, and low-speed suburban and metro trains due to its lower manufacturing cost, simple structure and ease of control. Brake shoes/blocks press against the wheel tread and frictional heat is generated both at the wheel–brake block and wheel–rail interfaces. The heat generated due to braking is shared by the wheel, rail and block through thermal resistances and heat capacities [1]. Some amount of heat is transferred into the surrounding through convection and radiation. Due to thermo–mechanical interaction, hot spots are often found on the wheel tread [2,3]. The amount of heat transfer between two contact-surfaces can be explained by the concept of third body approach [4], where wear debris, contaminants, sand, lubricant and leaves, etc. The amount of heat transfer between two contact-surfaces can be explained by the concept of third body approach [4], where wear debris, contaminants, sand, lubricant and leaves, etc. represent the third body
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