Abstract

The worn wheel profiles generated by uni-directional wagon travel produce different profile shapes on the leading and trailing wheelsets of each bogie. In the case examined both leading and trailing wheels wear to profiles having greater effective wheel conicity. The leading worn wheels exhibit flange and tread wear and the worn profile has highly nonlinear conicity having little vertical displacement over the middle range of lateral displacement. A large vertical displacement is still achieved by the worn leading wheel profile in the last section of the flangeway clearance. The worn trailing wheels have only tread wear with near linear effective conicity across the flangeway. The hunting instability performances of the vehicle with the uni-directional wheel wear profiles is shown to have a higher critical speed than new wheel profiles due to the mismatch of the leading and trailing wheel profiles. The leading wheels of the bogie hunt with a wavelength of 26-30 m whilst the trailing wheels hunt at a wavelength of 12-16 m. Because of the differing frequency responses in the front and rear wheelsets of each bogie, lateral instability is damped for the worn wheel profiles. The worn profiles' curving performance is also improved due to increases in the total profile conicity. Individually the leading wheel worn profile with its nonlinear conicity across the flangeway has lower critical speed than a new wheel profile, the non-linear shape leading to chaotic lateral instability. The trailing wheel profile with its highly linear conicity across the middle of the flangeway has classic sinusoidal hunting at a much reduced critical speed and much reduced wavelength. The worn wheel profiles by themselves for both leading wheel and trailing wheel are found to have critical speeds 80% of the new wheel profile critical speed. In combination as found in a wagon operating in one direction, the leading and trailing wheel profiles produce a critical hunting speed 125% of the new wheel profiles' critical hunting speed.

Highlights

  • Rail CRC Australia has been investigating the influence of bogie rotation friction on wheel wear

  • In combination as found in a wagon operating in one direction, the leading and trailing wheel profiles produce a critical hunting speed 125% of the new wheel profiles’ critical hunting speed

  • The wheel profiles from QR National’s VSA coal wagon operations in the Goonyella system of Central Queensland show a distinct pattern of flanging wear occurring only on lead wheels of each three piece bogie. This is because the majority of wheel wear occurs in medium radius curves

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Summary

Introduction

Rail CRC Australia has been investigating the influence of bogie rotation friction on wheel wear. The rollingstock investigated is 106 ton 1065 mm gauge bottom dump VSA Class (Figure 1) coal wagon. The model includes Constant Contact Side Bearers (CCSB) with a preload on a wear pad and a normal travel 6.5 mm gap to rollers. High friction coefficient of 0.5 is used in modeling of the CCSB. The CCSB preload is 81.2 KN of the wagon body’s static empty load of 115.5 KN. The simulation calculations in VAMPIRE have been set at 25 kHz with the output data being analysed using just 200 Hz. All the simulations are run with a rail friction coefficient of 0.45 at the top of rail and at the gauge face

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