A Rapidly Self-Healing Superhydrophobic Coating Made of Polydimethylsiloxane and N-nonadecane: Stability and Self-Healing Capabilities

Abstract

Superhydrophobic surfaces have garnered significant attention in various industrial applications, such as photovoltaic power generation, anti-icing, and corrosion resistance, due to their exceptional water-repellent properties. However, the poor durability of conventional superhydrophobic coatings has severely impeded their practical implementation. To achieve the dual self-recovery of microscale and nanoscale surface structures and maintain low surface energy after damage to superhydrophobic coatings, thereby enhancing their durability, a rapidly self-healing superhydrophobic coating was developed using polydimethylsiloxane (PDMS) and n-nonadecane in this study. The coating surface demonstrated exceptional hydrophobic characteristics, as evidenced by a water contact angle (WCA) of 157.5° and a sliding angle (SA) of 4.2° achieved at optimized proportions. Through scanning electron microscopy, it was observed that the coating surface exhibited a rough structure at both the microscale and nanoscale. The stability test results showed that the WCA only decreases by 5.7° and the SA only increases by 3.6° after 100 instances of external friction. The stability test results demonstrated that the superhydrophobic coating maintains excellent hydrophobicity under mechanical external forces and in acidic and alkaline environments. The results of the self-healing capability test showed that the WCA rebounded to 151.5° and 149.5° after we subjected the samples to 20 MPa of vertical pressure damage and chloroform exposure for 4 h, respectively. The coating regained a robust hydrophobic state even after experiencing repeated mechanical and chemical damage. The above results indicate that the resulting coating demonstrates outstanding durability, including high resistance to friction, stability against acids and alkalis, and the ability to self-recover hydrophobicity after repeated damage.