Electrodeposition of myristate based superhydrophobic coatings on steel with enhanced corrosion resistance and self-cleaning property

Abstract

In recent decades, superhydrophobic (SHP) coatings have gained significant attention because of their versatile applications. Superhydrophobic coating is considered as a promising solution to combat corrosion and biofouling issues encountered by steel components in various industries. Using a one-step electrodeposition technique, a superhydrophobic coating with strong corrosion resistance and anti-biofouling property was fabricated on carbon steel in this work. With a water contact angle (WCA) of 170.3 ± 4.2° and a sliding angle (SA) of ∼1°, the wettability of the surface was optimized by varying the electrodeposition potential and deposition time. The as-developed superhydrophobic carbon steel surfaces were characterized by attenuated total reflectance Fourier transform infrared spectroscopy (ATR-FTIR), laser Raman spectroscopy (LRS), Energy dispersive X-ray (EDS) spectroscopy and X-ray diffraction (XRD). Employing field emission scanning electron microscopy (FESEM), the morphology of the superhydrophobic coatings was examined. Potentiodynamic polarization (PDP) technique was used to study the anti-corrosion property of SHP coating and bare sample in 3.5 wt% NaCl solution. The superhydrophobic coating was found to exhibit 99 % corrosion inhibition efficiency. In addition, the biofouling resistance of the coating was evaluated in both gram-negative and gram-positive bacterial cultures and compared with the uncoated sample. Total viability count (TVC) for the SHP coated samples was 5 orders less as compared to the uncoated sample exposed to gram-negative bacterial culture. Similarly, 4 orders reduction in TVC was estimated for the SHP coated sample as compared to the uncoated sample in gram-positive bacterial culture. The impact of superhydrophobic coating on the corrosion performance and biofouling properties of carbon steel was investigated along with the self-cleaning property and robustness of the coating.