A numerical modelling for resin transfer molding (RTM) process and effective thermal conductivity prediction of a particle–filled composite carbon–epoxy

Abstract

The objective of this paper is to develop a global modelling approach, that simulates both the resin transfer molding (RTM) manufacturing and the prediction of the effective thermal conductivity (ETC) of a carbon–cpoxy (CE) laminated composite reinforced with particles. This numerical approach is based on two main stages. First, a numerical simulation of the suspension flow and the filtration of the charges during the RTM process. A method, for simulating the flow of a resin, loaded with particles in suspension through a fibrous medium, considering its double porosity scale, has been proposed. It is based on the description of the flow by Stokes–Darcy coupling, filtration phenomenon and particle dynamics. Secondly, the ETC of the composite thus produced is evaluated using a numerical homogenisation technique, considering the spherical particles inserted into the carbon–epoxy laminated composite. These obtained results have shown that, the incorporation of particles in the laminated composite leads to a significant increase in their effective thermal conductivity, which depends on their thermal conductivity. Finally, a simple linear thermal model has been proposed to predict the effective thermal conductivity of the composite carbon–epoxy–particles, as a function of that of the base composite carbon–epoxy and that of the particles.