A Novel YOLOv10-Based Algorithm for Accurate Steel Surface Defect Detection

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To address challenges like manual processes, complicated detection methods, high false alarm rates, and frequent errors in identifying defects on steel surfaces, this research presents an innovative detection system, YOLOv10n-SFDC. The study focuses on the complex dependencies between parameters used for defect detection, particularly the interplay between feature extraction, fusion, and bounding box regression, which often leads to inefficiencies in traditional methods. YOLOv10n-SFDC incorporates advanced elements such as the DualConv module, SlimFusionCSP module, and Shape-IoU loss function, improving feature extraction, fusion, and bounding box regression to enhance accuracy. Testing on the NEU-DET dataset shows that YOLOv10n-SFDC achieves a mean average precision (mAP) of 85.5% at an Intersection over Union (IoU) threshold of 0.5, a 6.3 percentage point improvement over the baseline YOLOv10. The system uses only 2.67 million parameters, demonstrating efficiency. It excels in identifying complex defects like ’rolled in scale’ and ’inclusion’. Compared to SSD and Fast R-CNN, YOLOv10n-SFDC outperforms these models in accuracy while maintaining a lightweight architecture. This system excels in automated inspection for industrial environments, offering rapid, precise defect detection. YOLOv10n-SFDC emerges as a reliable solution for the continuous monitoring and quality assurance of steel surfaces, improving the reliability and efficiency of steel manufacturing processes.