Abstract

Gradient structured (GS) materials commonly feature varying microstructures with increasing depth from the surface. In this work, a novel through-length gradient structure (TLGS) is achieved in tungsten by a thermo-mechanical processing (TMP) strategy. The basic principle is to transfer the geometric gradient in thickness of initial compact into thickness-reduction gradient of one deformed sheet. Such thickness-reduction gradient enables formation of multi-aspect microstructural features including grain structure, dislocation density and crystallographic texture as spatial gradients. Attributing to the dual effect of work hardening and dynamic recrystallization during TMP, the gradients show a “fluctuation” characteristic with distance along length axis. Tensile tests show that the TLGS-tungsten gets benefit from its homogeneous counterparts by union. The asymmetrical deformation behavior and mechanical incompatibility can be arisen from the coexistent of disparate microstructural features, which is responsible for improved strength-ductility synergy. This strategy opens the door for facile manufacture of large-scale GS metallic materials.

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