A novel antibacterial and wear-resistant strategy based on metal surface micro-texture nitriding coupled functional mesoporous silicon coating

Abstract

Modified metal layers coupling durable antifouling and antibacterial properties have garnered considerable interest in various fields, including but not limited to medical equipment, kitchen utensils, public facilities, and specific industrial applications, such as transportation, energy utilization, and aerospace. Nevertheless, wear and corrosion resulting from harsh operating environments can significantly compromise the modified metal layers, leading to diminished antifouling and antibacterial capabilities. Currently, maintaining excellent antibacterial properties on the surface of metal-modified layers under complex working conditions remains a key challenge for metal protection technology. Herein, we innovatively propose a ternary collaborative strategy to optimize and extend the antifouling and antibacterial activity of metal substrate surfaces. Firstly, laser surface texturing (LST) is used to create micro-textured topography on the metal surface to serve as a reservoir for collecting debris and storing functionalized nanoparticles. Then, the surface micro-textures are treated with plasma nitriding to form a wear-resistant passivation layer that protects the aforementioned microstructures. Finally, a lubricant containing functional mesoporous silicon nanoparticles (Ag2O-MSNs@OTES) is coated on the metal surface, which not only reduces the friction coefficient but also achieves antibacterial and antifouling effects by continuously releasing silver ions from the mesoporous silicon spheres. Employing the aforementioned ternary coordination strategy, the fabricated coupling layer exhibits not only exceptional antifriction and wear properties but also remarkable antibacterial efficacy against both E. coli and S. aureus, attributed to the Ag2O-MSNs@OTES. Therefore, the wear-resisting and antibacterial coupling layer for the protection of metal surfaces has promising and versatile applications in wide areas.