A novel ADE system with tunable droplet size and ejection height

Abstract

Acoustic droplet ejection (ADE) has been proven to move liquids in droplet form from a container to mid-air. However, the droplet sizes produced using the traditional ADE setups are proportional to their heights if the physical framework is unchanged. This limitation obstructs further employment of ADE technology since having the exact sizes of droplets at a specific location or different sizes at different locations is required for many applications. To overcome this limitation and enable more possible applications of ADE, this study proposed an innovative ADE configuration that could manipulate the size and height of the ADE droplets with only electrical signals. To achieve this, a low-voltage driving period and a pinhole structure were added to create a water mound before ejection. First, simulations were conducted to validate the proposed method and find the parameters of the novel ADE setup. After that, a driving circuit featuring a high-voltage pulser and a field-programmable gate array was built. However, a 3D spherical resin model was printed to focus the acoustic wave on the water surface, and a cover with a pinhole was added to create water mound. To observe the behavior of the droplets, a recording system and detection algorithm were developed to capture and identify the dimension/height of the droplets, respectively. Finally, the proposed ADE configuration successfully manipulated the droplet size at the same ejecting height under three driving voltages (65, 70, and 75 V) and pinhole diameters (3.7, 4, and 4.4 mm).