Abstract
The renewable energy industry is undergoing continuous improvement and development worldwide, wind energy being one of the most relevant renewable energies. This industry requires high levels of reliability, availability, maintainability and safety (RAMS) for wind turbines. The blades are critical components in wind turbines. The objective of this research work is focused on the fault detection and diagnosis (FDD) of the wind turbine blades. The FDD approach is composed of a robust condition monitoring system (CMS) and a novel signal processing method. CMS collects and analyses the data from different non-destructive tests based on acoustic emission. The acoustic emission signals are collected applying macro-fiber composite (MFC) sensors to detect and locate cracks on the surface of the blades. Three MFC sensors are set in a section of a wind turbine blade. The acoustic emission signals are generated by breaking a pencil lead in the blade surface. This method is used to simulate the acoustic emission due to a breakdown of the composite fibers. The breakdown generates a set of mechanical waves that are collected by the MFC sensors. A graphical method is employed to obtain a system of non-linear equations that will be used for locating the emission source. This work demonstrates that a fiber breakage in the wind turbine blade can be detected and located by using only three low cost sensors. It allows the detection of potential failures at an early stages, and it can also reduce corrective maintenance tasks and downtimes and increase the RAMS of the wind turbine.
Highlights
The renewable energy industry is undergoing continuous improvement to cover the current demands of electricity, wind energy being one of the most important
The algorithm gives the exact location of the defect, as well as a graphic outline, knowing the radius of the circles with centers at B and C
The development of a localization approach presented in this paper is set using macro-fiber composites to detect cracks in blades in an structural health monitoring (SHM) system
Summary
The renewable energy industry is undergoing continuous improvement to cover the current demands of electricity, wind energy being one of the most important. The new technologies, communication systems and advances in mathematical models for signal processing aid in achieving that goal [1] The complexity of these devices causes a reduction of the reliability, availability, maintainability and safety of the system (RAMS) and increases the maintenance costs due to the occurrence of non-monitored failures [2,3,4]. SHM can be remotely managed, reducing the costs of manual inspections and the time between the fault occurrences, and this has been noted [11,12] This will lead to an increase in the productivity, reducing the potential downtimes for the wind farms and increasing the RAMS of the wind turbine [13,14,15]
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