A Multidisciplinary Approach for Optimization Design of CNC Machine Tools

Abstract

The main objective of this research is to propose a multidisciplinary approach for the development and design of Computer Numerical Control (CNC) machine tools using numerical optimization methods combined Multi-Body Dynamic (MBD) analysis and to control design co-simulation. Metamodels based Sequential Approximate Optimization (SAO) for the co-simulation optimization problems are developed. The metamodels are constructed as approximate models for exact dynamic analysis responses by using simultaneous Kriging metamodeling method. SAO problems for single objective and multi-objective optimization designs are carried out based on the augmented Lagrange multiplier (ALM) method. An application of the proposed method on optimizing Proportional-Integral-Derivative (P-I-D) coefficients of PID controllers of a CNC machine tool model is performed to demonstrate the usefulness of integrating different research methods in numerical simulation. Therefore, this work overcomes a difficult task in tuning the PID controller which requires extensive experience and understandings of research and development (R&D) engineers. Moreover, the optimal PID controllers obtained by the multidisciplinary approach can help to increase the contouring accuracy of the CNC machine tools.