A method for measuring the solid circulation rates of CFB boilers based on the particle flow-around principle

Abstract

The solid circulation rate (Gs) is a key parameter for the design and operation of a circulating fluidized bed (CFB) industrial equipment, while the detection and measurement of the Gs value in an actual industrial CFB equipment remains difficult. To fill this gap, a method for the Gs measurement based on the flow-around principle was proposed in this study. The mathematical model for the signal transformation was established along the path “detected strain value – impact force – particle velocity – Gs value”, and the corresponding measurement device was also developed. The performance of the Gs measurement device was quantitatively validated in cold-state experiments and semi-quantitatively verified in an industrial trial in a CFB boiler. The results of a theoretical analysis indicate that the detected strain linearly increased with the impact force received by the intrusive spherical obstacle, and the slope coefficient was determined as per the experiment. The correlation of the impact force to the particle flow velocity was proposed and fitted using the experimental data. The computational particle fluid dynamics method was applied to simulate the particle flow field in the standpipe of the CFB boiler to determine the installation location of the Gs measurement device. The lab-scale cold-state experiments showed that the relative standard uncertainty of the Gs measurement using the device built in the present study was less than 2.0 %. This device was then applied in an industrial trial in a 116 MWth CFB boiler and the results proved the feasibility and applicability of the proposed Gs measurement method.