Abstract
Gear skiving is a highly productive manufacturing process for internal gears. Due to its challenging cutting conditions often insufficient tool life is achieved and localized wear occurs. There is a lack of tool parameters in process design that allow for an uniform and comparable characterization of the process kinematics and tool geometry. In this paper, a new method for calculating process kinematics and tool profile based on parameters of profile-shifted conical gears and an approach for tool load homogenization are presented. The high potential of the methods is demonstrated by comparative tool life tests with an improvement of 300%.
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