Abstract

The arrangement positions and the quantities are different for different types of cranes. In order to make suitable decision, much investigate and survey was done at preliminary stage, and we know that the flange connected gate legs and turntables, the connections between load-bearing beam and rotary column under the engine room and the connections between jib and turntable are easy to lose efficient, and their mainly failure modes are cracks. By the method of finite element, 32 sensors (including 21 welding strain FBG sensors and 11 temperature FBG sensors) were used after doing much investigate and survey and finite element modeling analysis, which are arranged in different places of a gantry crane of MQ2533, for real-time structure health monitoring. This method makes the sensor data obtained more realistically reflects the crane structural condition, which provides reliable data support for crane safety monitoring and safety evaluation. Then a software platform is developed to monitor the real-time stress. If the real-time stress exceeds the allowable stress, it issues an alarm signal to the operator.

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