A deep learning approach for integrated production planning and predictive maintenance

Abstract

This paper considers a multi-period multi-product capacitated lot-sizing problem. It develops an integrated predictive maintenance and production planning framework using deep learning and mathematical programming. The objective is to minimise the sum of maintenance, setup, holding, backorder, and production costs, while satisfying the demand for all products over the horizon under consideration. Based on a rolling horizon approach, the model dynamically integrates data-driven predictive maintenance and production planning. The used maintenance policy includes replacements and minimal repairs that are considered as preventive and corrective maintenance, respectively. To select preventive maintenance actions, a long short-term memory model is employed to accurately predict the health condition of the machine. Each rolling horizon consists of ordinary and forecast stages, and by collecting new sensor data, the maintenance and production decisions are simultaneously updated. The resulting integrated framework is validated using a benchmarking data set. The results are compared for different approaches to highlight the advantages of the proposed framework.