A comprehensive review on flow field properties in polymer mixing processes: a focus on applications in energetic materials

Abstract

Abstract The mixing process is a critical step in the production of energetic materials and has a profound impact on product performance. As modern formulations for energetic materials continue to advance, the needs placed on the mixing process have become increasingly complex. Understanding and mastering the properties of the mixing flow field are essential for achieving optimal mixing function, ensuring process safety, and optimizing the parameters of both the mixing process and equipment specifically for energetic materials. In this comprehensive review, we analyze the influence of flow field properties on the mixing process of energetic materials by examining the mixing mechanism of two types of flow within the flow field. Additionally, we provide evidence to support the advantages of elongational flow in achieving effective mixing. We also discuss the application of mixing flow field properties in the processing of energetic materials, including advancements in mixing equipment and methods designed to optimize flow fields. Finally, we address the current shortcomings in energetic material mixing and offer an outlook for future developments in this field.