Abstract

Multi-split backplane cooling, a typical rack-level cooling technology, has the advantage of solving local hot-spot problems with huge energy-saving potential. These systems adopt the multi-split mode, and the operation effect is affected by terminal control performance. However, there are factors in the operation process, such as superheat degree (SH), rack airflow, evaporating/condensing pressures, etc., which improve the control complication, particularly under large head load differences among different terminals. Therefore, appreciative control strategies for outlet air temperatures of terminal evaporators, including single-loop control limited by minimum stable superheat degree (SLC) and fan/electronic expansion valve (EEV) double-loop control (DLC), are proposed considering that cooling performance can be affected by both refrigerant flow and airflow. Then, comparative simulation studies are carried out to evaluate energy efficiency, control effect, and feasibility under the condition of different server heat distribution characteristics. Results indicate that the DLC strategy achieves 23% higher energy efficiency than the SLC strategy with a better temperature control effect when the inlet air temperature (IAT) difference between terminal evaporators is within ±5K. The SLC strategy has better reliability by more stable control of SH at IATs below 42°C, but it may lead to cooling failure when IATs exceed 42°C. An insufficient liquid supply problem may happen to the evaporator adopting the DLC strategy when the IAT is too high, which can be solved by adjusting the pressure differential between the evaporator and condenser. Moreover, the DLC system exhibits intense coupling effects, and how to decouple it is worthy of further study.

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