A compact, high efficiency contra-rotating generator suitable for wind turbines in the urban environment

Abstract

This paper is concerned with the design, development and performance testing of a permanent magnet (PM) generator for wind turbine applications in urban areas. The radially interacting armature windings and magnet array are carried on direct drive, contra-rotating rotors, resulting in a high torque density and efficiency. This topology also provides improved physical and mechanical characteristics such as compactness, low starting torque, elimination of gearboxes, low maintenance, low noise and vibration, and the potential for modular construction. The design brief required a 50 kW continuous rated prototype generator, with a relative speed at the air-gap of 500 rpm. A test rig has been instrumented to give measurements of the mechanical input (torque and speed) and electrical output (voltage, current and power) of the generator, as well as temperature readings from inside the generator using a wireless telemetry device. Peak power output was found to be 48 kW at a contra-rotating speed of 500 rpm, close to the design target, with an efficiency of 94%. It is anticipated that the generator will find application in a wide range of wind turbine designs suited to the urban environment, e.g. types sited on the top of buildings, as there is growing interest in providing quiet, low cost, clean electricity at point of use.