A Clean and Efficient Method for Recovery of Vanadium from Vanadium Slag: Nonsalt Roasting and Ammonium Carbonate Leaching Processes

Abstract

ABSTRACTA cleaner method has been developed for the extraction of vanadium from vanadium slag. Compared to the traditional alkaline salts roasting followed by the water leaching process, in the nonsalt roasting process because no additives are added, the chromium spinel in the raw vanadium slag will not be converted to carcinogenic chromate salts and exhaust gas will not be produced. The ammonium metavanadate is precipitated from the water leach solution. The wastewater from the vanadate precipitation process can be recycled into the leaching process. The leaching residue can be comprehensively utilized in conjunction with an iron-making process using blast furnace. The nonsalt roasting mechanism was systematically investigated in a laboratory study. The XRD and morphology analysis of roasted vanadium slag showed that the oxidation of vanadium spinel occurred in the following steps: (1) the destruction of vanadium spinel and the formation of solid solution of Fe2O3·V2O3; (2) the oxidation of solid solution of Fe2O3·V2O3 to Fe2O3·V2O4 and a portion of the V(IV) in the Fe2O3·V2O4 was reacted with basic oxide such as MgO to generate the low-valence vanadate Mg2VO4; (3) the formation by further oxidation of highest-valence vanadates Mn2V2O7 and Mg2V2O7. The effects of particle size, oxygen concentration, gas flow rate, and temperature on vanadium recovery were investigated. Simultaneously, the effects of leaching variables, including ammonium carbonate concentration and temperature, were examined. The thermodynamics of the system are also reported.