Abstract

The aim of the present work was to produce 3D-printed oral dosage forms with a sufficient drug dose displaying various release profiles. Hot-melt extrusion was utilized to produce drug-loaded feedstock material that was subsequently 3D-printed into 6, 8, and 10 × 2.5 mm tablets with 15% and 90% infill levels. The prepared formulations contained 30% (w/w) isoniazid in combination with one or multiple pharmaceutical polymers possessing suitable properties for oral drug delivery. Thirteen formulations were successfully hot-melt extruded of which eight had properties suitable for fused deposition modeling 3D printing. Formulations containing HPC were found to be superior regarding printability in this study. Filaments with a breaking distance below 1.5 mm were observed to be too brittle to be fed into the printer. In addition, filaments with high moisture uptake at high relative humidity generally failed to be printable. Different release profiles for the 3D-printed tablets were obtained as a result of using different polymers in the printed formulations. For 8 mm tablets printed with 90% infill, 80% isoniazid release was observed between 40 and 852 min. Drug release characteristics could further be altered by changing the infill or the size of the printed tablets allowing personalization of the tablets. This study presents novel formulations containing isoniazid for prevention of latent tuberculosis and investigates 3D printing technology for personalized production of oral solid dosage forms enabling adjustable dose and drug release properties.

Highlights

  • Tuberculosis, an infectious disease caused by Mycobacterium tuberculosis typically affecting the lungs, is the ninth most common cause of death worldwide [1]

  • The hotmelt extruded filaments were coiled, stored in sealed zip lock bags protected from light, and subsequently used as feedstock material for the fused deposition modeling (FDM) 3D printing

  • Hot-melt extrusion, which is an established manufacturing method in the pharmaceutical industry, was used to homogeneously incorporate the drug in a polymer matrix and simultaneously produce filament strands that could be used in the printing process

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Summary

Introduction

Tuberculosis, an infectious disease caused by Mycobacterium tuberculosis typically affecting the lungs, is the ninth most common cause of death worldwide [1]. According to estimations by the World Health Organization (WHO), 10.4 million people. Fell ill with tuberculosis in 2016 and almost two million deaths were estimated among the people infected with the disease. Most deaths caused by tuberculosis could successfully be prevented with early diagnosis, suitable treatment, and prevention of latent tuberculosis in identified risk groups. Treatment of latent tuberculosis with isoniazid monotherapy daily for 6 months is recommended for both adults and children in countries with both high and low disease prevalence. The recommended isoniazid dose for latent tuberculosis is 5 mg/kg for adults and 7–15 mg/kg for children with a maximum dose of 300 mg/day [2]

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