Abstract

BackgroundBioprocessing offers a sustainable and green approach to manufacture various chemicals and materials. Development of bioprocesses requires transforming common producer strains to cell factories. 13C metabolic flux analysis (13C-MFA) can be applied to identify relevant targets to accomplish the desired phenotype, which has become one of the major tools to support systems metabolic engineering. In this research, we applied 13C-MFA to identify bottlenecks in the bioconversion of glycerol into acetol by Escherichia coli. Valorization of glycerol, the main by-product of biodiesel, has contributed to the viability of biofuel economy.ResultsWe performed 13C-MFA and measured intracellular pyridine nucleotide pools in a first-generation acetol producer strain (HJ06) and a non-producer strain (HJ06C), and identified that engineering the NADPH regeneration is a promising target. Based on this finding, we overexpressed nadK encoding NAD kinase or pntAB encoding membrane-bound transhydrogenase either individually or in combination with HJ06, obtaining HJ06N, HJ06P and HJ06PN. The step-wise approach resulted in increasing the acetol titer from 0.91 g/L (HJ06) to 2.81 g/L (HJ06PN). To systematically characterize and the effect of mutation(s) on the metabolism, we also examined the metabolomics and transcriptional levels of key genes in four strains. The pool sizes of NADPH, NADP+ and the NADPH/NADP+ ratio were progressively increased from HJ06 to HJ06PN, demonstrating that the sufficient NADPH supply is critical for acetol production. Flux distribution was optimized towards acetol formation from HJ06 to HJ06PN: (1) The carbon partitioning at the DHAP node directed gradually more carbon from the lower glycolytic pathway through the acetol biosynthetic pathway; (2) The transhydrogenation flux was constantly increased. In addition, 13C-MFA showed the rigidity of upper glycolytic pathway, PP pathway and the TCA cycle to support growth. The flux patterns were supported by most metabolomics data and gene expression profiles.ConclusionsThis research demonstrated how 13C-MFA can be applied to drive the cycles of design, build, test and learn implementation for strain development. This succeeding engineering strategy can also be applicable for rational design of other microbial cell factories.

Highlights

  • Bioprocessing offers a sustainable and green approach to manufacture various chemicals and materials

  • We identified the flexibility of the dihydroxyacetone phosphate (DHAP) node where flux was re-routed to accommodate increased acetol formation

  • The present study is a good example of using 13C metabolic flux analysis (13C-MFA) to guide rational engineering for strain development. 13C-MFA together with analysis of redox states revealed that NADPH regeneration is a limiting step, and the NADPH availability and well redox balance status are crucial for efficient acetol biosynthesis

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Summary

Introduction

Bioprocessing offers a sustainable and green approach to manufacture various chemicals and materials. 13C metabolic flux analysis (13C-MFA) can be applied to identify relevant targets to accomplish the desired phenotype, which has become one of the major tools to support systems metabolic engineering. To transform commercial producer strains to cell factories, systems metabolic engineering is required to maximize the overall production yield, titer, and productivity [3, 4]. Systems biology aims at acquiring a comprehensive and holistic understanding of cellular mechanisms by employing multi-omics data and computational simulations [3, 5]. It plays important roles in the design and optimization of the cell factories and bioprocess for years [6, 7]. To debottleneck IPA production, the authors successfully engineered E. coli strains under nitrogen-starved culture conditions that produced 41.6 mM IPA at a yield of 0.55 (mol/mol) from glucose

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