ПЕРСПЕКТИВЫ ПРИМЕНЕНИЯ ТЕХНОЛОГИИ ЛАЗЕРНОЙ НАПЛАВКИ ДЛЯ ВОССТАНОВЛЕНИЯ РОЛИКОВ МАШИН НЕПРЕРЫВНОГО ЛИТЬЯ ЗАГОТОВОК

Abstract

The article considers the possibility of applying laser cladding technology to restore the rollers of continuous casting machines. Effective methods of restorative surfacing of rollers of continuous casting machines are briefly presented. The paper describes the process of forming coatings for rollers using laser and electric arc surfacing methods. Laboratory equipment for preparing experimental samples for metallographic studies is described. The method of preparation of laboratory samples of coatings obtained by laser and electric arc surfacing is described. Electric arc surfacing of 20X13 steel samples is performed with PP-NP-25X5FMS powder wire. Laser surfacing of samples made of 20X13 steel is performed with an economically alloyed powder based on Fe-Co-Cr-Mo iron. The structure and composition of surfaced coatings by electric arc and laser surfacing methods for rollers of continuous casting machines are studied. The mechanical properties of the applied coatings for the rollers are studied. Tribological characteristics of coatings applied by electric arc and laser surfacing methods are investigated. To evaluate the properties of coatings, a structural and phase analysis is performed, and the friction coefficients and wear rate are determined. Graphic images of the deposited layer structures are presented. The dependences of the friction coefficient of the deposited layers are presented and their differences for each of the surfacing methods are analyzed. An explanation of the differences in the properties of coatings based on the analysis of their formation conditions is offered. The efficiency of using the laser surfacing method for restoring parts of metallurgical equipment is evaluated.