Abstract

The article describes the methodology of physical and mathematical modeling of the mechanism for ejection of chips of a disk chipper. This technique allows you to calculate and optimize the design and technological parameters of the chip ejection mechanism. To accomplish this task, the flow of chip elements was divided into separate spherical elements, and the working surfaces of the chip ejection mechanism are represented by a set of fragments of planes conjugated to each other. When creating a mathematical model for calculating and optimizing the design and technological parameters of the chip ejection mechanism, the following indicators of the efficiency of the chip ejection mechanism were analyzed: the rate of chip ejection at the exit of the chipping line, the probability of chip ejection from the first revolution of the chipping disk, the mechanical power consumed for the ejection of chips after the stage of crushing the cut residues knives. The mathematical model is implemented in a computer program in the Object Pascal language in the Delphi 7 development environment. The program allows carrying out computer experiments to analyze the movement in the casing and chipping of chips obtained from felling residues and to study the effect of the design and technological parameters of the ejection mechanism on the efficiency of the disk chipper. The computer studies carried out made it possible to determine the best numerical ranges of the chipping disk rotation frequency and the number of blades located on the chipping disk. The likelihood of chip entrainment at the first revolution of the chipping disk and the power consumption for the ejection of chips from the disk chipper were also determined.

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