ZrCo alloy is considered as a promising candidate for hydrogen isotope storage in nuclear fusion reactors. However, severe poisoning caused by the impurities contained in hydrogen is an inevitable issue in engineering applications. Herein, the effects of Cr-doped ZrCo with segregated the reticular ZrCr2 phase on the activation and oxidation resistance were investigated systematically. Experimental results show ZrCo0·95Cr0.05 can achieve 1.71 wt% hydriding capacity within about 37 min under 1 mol% O2 + 99 mol% H2, whereas ZrCo consumes more than 4 times (150 min) to reach the same capacity. Specifically, the improved anti-poisoning ability of the ZrCo–Cr system could be attributed to the three-step chain effect induced by Cr doping, including the hydrogenation-prone and oxygen resistance character of ZrCr2 phases, sacrificial and catalysis of in-situ formed metallic Cr clusters, and protective effects of Cr oxide layers. Hence, the active sites for rapid hydrogen absorption were obtained and inferior oxygen resistance of ZrCo substrates was alleviated through the self-sacrifice of ZrCr2 and Cr. This work not only proves the feasibility of the multi-component alloying strategy in the field of ZrCo alloy anti-poisoning modification, but also reveals that the core of the multi-component alloying strategy is to realize the modulation of the microstructure through the composition design.
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