Experimental investigation and thermodynamic modeling of the phase equilibria in the (PbO)-NiO-ZnO-SiO2 system has been undertaken to characterize Ni behavior in high-Zn slags. Phase equilibria data at 790–1700 °C were obtained through equilibration of synthetic mixtures in sealed silica ampoules or Pt-Ir / Au foils, rapid quenching, and electron probe X-ray microanalysis. Phase equilibria and liquidus isotherms of the NiO-ZnO-SiO2 system in the tridymite/cristobalite SiO2, monoxide (Ni,Zn)O, zincite (Zn,Ni)O, olivine (Ni,Zn)2SiO4 and willemite (Zn,Ni)2SiO4 phase fields were measured and the extent of the 2-liquid immiscibility gap over cristobalite was determined. Additional solid solutions: larsenite Pb(Zn,Ni)SiO4 and melilite Pb2(Zn,Ni)Si2O7 were measured in the PbO-NiO-ZnO-SiO2 system. It was found that NiO partially substitute ZnO in larsenite and melilite and may form a complete range of solubility in barysilite Pb8(Zn,Ni)Si6O21. New data were used for developing a thermodynamic database to describe the Pb/Cu-containing complex system for characterizing Ni behavior in Zn-containing slags.
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