This research aims to investigate the mechanical properties of plasma-sprayed Ti-nanodiamond (Ti-NDs) composite coatings, leveraging the zero-dimensional structure, outstanding mechanical properties, and remarkable chemical and thermal stability of nanodiamonds (NDs) as a prudent choice for enhancing the mechanical properties of Ti coatings. The deposited coatings were tested for their mechanical properties, including Ultimate Tensile Strength (UTS), Yield Strength (YS), Hardness, and Elastic Modulus. The relative density of the coatings experienced a substantial increase with the addition of NDs, from 82.31% to 94.79% for 1wt%. This improved relative density was attributed to the effective melting of powders under the plasma plume facilitated by the presence of NDs having higher thermal conductivity. Consequently, a remarkable improvement of 22.7% in UTS and 20.5% in YS, accompanied by a considerable enhancement in hardness (20%) and elastic modulus (26.7%). These enhancements in the coating properties are credited to the excellent mechanical properties and higher thermal conductivity of NDs, facilitating the uniform melting of the Ti matrix and, consequently, leading to improved density and the formation of TiC within the coatings.
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