Char Yield Research Articles

Wave-transparent and eco-friendly flame-retardant phosphorus-based phthalonitrile/quartz composites by a synchronized self-curing strategy with cyano and alkynyl groups

The robust human–machine interaction systems of the aerospace industry necessitate the development of thermal resistant wave-transparent composites, with a pivotal focus on organic resin matrix. However, enhancing the heat resistance of such materials while preserving other critical attributes has been a formidable challenge. In this study, a novel designed strategy of a dual-curing functional phosphorus-based phthalonitrile monomer (P-ALK-PN) has been proposed. The optimized curing temperatures for intra- or intermolecular Diels-Alder reactions of alkynyl groups and polyaddition reaction of cyano groups resulted in a homogeneous and highly crosslinked N-enriched phthalonitrile system. After curing at 450 °C, the resin, namely P-ALK-PN-450 °C, demonstrated exceptional thermal stability (T5% = 644 °C), thermo-oxidative stability (T5% = 554 °C), and char yield at 800 °C (90.7 % in N2 and 67.5 % in air). Their quartz fiber reinforced composites (P-ALK-PN/QFs) were subsequently fabricated by the hot-pressing process. Upon post-curing at 420 °C, P-ALK-PN-420 °C/QF displayed elevated glass transition temperature (550 °C), flexural strength (319 MPa), and relatively low dielectric properties with a dielectric constant (Dk) of approximately 4.2 and a dissipation factor (Df) less than 0.02 across a wide temperature ranging from 25 °C to 600 °C. Especially, it exhibited excellent flame retardancy (only a 6.7 % weight loss at ambient temperatures exceeding 1300 °C for 200 s) as well, stemming from release of eco-friendly inert gases (NH3) and formation of a graphitized protective layer during pyrolysis. These promising results highlight the potential applications of P-ALK-PN resins in aerospace and high-performance engineering fields.

Efficient synthesis of main chain thermosetting polybenzoxazine resin containing tert-butylcyclohexanone and diphenylmethane units for supercapacitor energy storage

Ring-opening polymerization (ROP) can be utilized to synthesize polybenzoxazine (PBZ) precursors from their respective benzoxazine monomers, resulting in thermosetting phenolic resins. In this study, we synthesized DADCA-DADPM BZ using 4-(tert-butyl)-2,6-bis((E)-4-hydroxybenzalidene)cyclohexan-1-one (DADCA) and 4,4′-diamino-diphenylmethane (DADPM) with paraformaldehyde. The resulting DADCA-DADPM BZ and poly(DADCA-DADPM BZ)_X materials were obtained after thermal curing polymerization at temperatures ranging from 110 to 250 °C were employed as electroactive materials in electrode preparation for supercapacitors (SCs). Differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA) revealed a thermal curing temperature of 230 °C, a char yield of 35 wt%, and a decomposition temperature (Td10) of 288 °C. The electroactive material DADCA-DADPM BZ and poly(DADCA-DADPM BZ)_X materials were evaluated for their suitability in SCs, showing a specific capacitance ranging from 84.6 to 166.6 F g−1, depending on the thermal curing temperature (110–250 °C). Notably, the poly(DADCA-DADPM BZ)_250 retained 84 % of its efficiency after 5000 consecutive cycles at 10 A g−1, highlighting its potential for recyclability.

Epoxy/Phenolic Nanocomposite based Adhesives: Non-isothermal Cure Kinetic Study

The curing behavior of an epoxy/phenolic-based system containing graphene oxide (GO), and rubber powder as a toughening agent has been studied using differential scanning calorimetry (DSC) under non-isothermal conditions at a temperature from 0 to 200°C. So, to better dispersion of GO nanoplates in the resin media, the surface of the GOs was modified by 1,12-diaminododecane and subsequently aforementioned reaction was confirmed by Fourier transform infrared spectroscopy (FT-IR) and thermogravimetric techniques (TGA). DSC results show that rubber powders despite toughening properties prohibited resin-curing reactions. On the other hand, modified GO led to the promotion of curing reactions. The results of differential and integral iso conversional approaches indicated low activation energy for nanocomposite containing modified GO. Furthermore, thermal stability results reveal that the maximum decomposition temperature and char yield values of samples were increased gradually by the addition of GO and rubber powder to the system.

Bio-inspired sustainable benzoxazine based composites containing aniline derivatives: A comprehensive study on anti-microbial, advanced coatings, oil-water separation and electronic utilizations

A comprehensive study of benzoxazines derived from magnolol and five different substituted aniline moieties through Mannich condensation was carried out. The structural confirmation was ascertained using different spectral analyses. Mg-a exhibited a lowest polymerization temperature of 220 °C than that of other monomers. Whereas, poly (Mg-ea) showed relatively the higher initial thermal stability until 411 °C with char yield of 56 % at 850 °C and enhanced values of limiting oxygen index (LOI) and statistic heat resistance index (HRI) than rest of polybenzoxazines. The Mg-pfa benzoxazine monomer exhibits significant antibacterial behavior with a maximum of 22 mm zone of inhibition and less cytotoxicity with IC50 value of 162 μg/ml as well as better corrosion resistant properties with 99 % corrosion inhibition efficiency. The hydrophobic studies indicated that poly (Mg-tfa) exhibited the highest water contact angle (CA) value of 143°. Poly (Mg-tfa) coated cotton fabric was resistant to chemical and UV treatments along with the 97 % of oil water separating efficiency. Polybenzoxazine composites were derived from poly (Mg-fa) matrix and cashew nut shell residue ash (CNA) and cashew nut shell carbon (CNC) fillers to ascertain influence on thermal, dielectric and hydrophobic properties. Poly (Mg-fa) composites reinforced with 15 wt% of CNA and 15 wt% of CNC exhibited dielectric constant values of 2.71 and 6.91 respectively at a frequency of 1 MHz. Findings from multifaceted studies indicate that the polybenzoxazines and composites reported in the present work can be utilized for anti-corrosion, anti-microbial, oil-water separation and electronic applications for improved performance and enhanced longevity.

Multifunctional molecular precursor with tunable nano-microarchitecture enables exceptional electromagnetic waves absorption

Multi-component carbon is a promising candidate for electromagnetic wave (EMW) absorption materials. However, complex and non-green preparation process with low atomic utilization efficiency compromises the merits of carbon materials. Additionally, enhancing the electromagnetic wave absorption (EMWA) is highly desirable. To face the challenge, a multifunctional molecular precursor (DQSDCI) has been developed, characterized by high atom utilization efficiency (high char yield), abundant in-situ nitrogen doping, multi-sites for composite of nano-materials (e.g. CNT) or metal ion (e.g. iron) and green preparation (water solubility). The multi-component carbons derived from DQSDCI, featuring adjustable nanostructures (nanoribbons or nanosheets) and modifiable porosity, demonstrate outstanding EMWA. The multicomponent carbon of DQSDCI, iron and CNT (DQSDCI-Fe-CNT-700) demonstrated a minimum reflection loss (RLmin) of −69.57 dB and a maximum effective absorption bandwidth (EABmax) of 5.7 GHz at about 2 mm thickness, covering a wide frequency range (4–18 GHz) by controlling the thickness between 1 and 5 mm. Moreover, simulation results indicated that the derived nanosheet is very promising application for aircraft stealth in a monostatic radar system. Abundant in-situ N doping, uniform distribution of MWCNT and ferromagnetic nanoparticles, hierarchical pore structures and various heterogeneous interfaces can synergistically improve the EMW attenuation ability by forming optimal impedance matching and multi-polarization loss.

Upgrading co-pyrolysis products from ternary biomass: An investigative study of commercial and locally-made catalysts

Catalysts play a pivotal role in influencing product yields and compositions in pyrolysis processes, offering significant advantages for biomass conversion. This study investigates the impact of natural and commercial catalysts on the co-pyrolysis of ternary biomass at two different temperatures (550 °C and 750 °C). At higher temperatures, secondary decompositions become prominent, leading to increased gas yields and decreased char and liquid oil yields. The introduction of catalysts generally enhances char yields across both temperature regimes. Notably, CaCO3 exhibits the highest bio-oil yield, while Ca(OH)2 shows the lowest, with reversed trends observed for gas yields. The influence of catalysts extends to gas composition, with Ca(OH)2 and zeolite notably increasing CH4 and CO2 concentrations at 750 °C. Each catalyst type exerts specific effects on gas production and composition, underscoring the intricate interplay between catalysts and reaction pathways. Additionally, catalysts significantly alter the composition of bio-oil, with calcium-based catalysts reducing acid content and increasing aromatics, while zeolites exhibit contrasting trends at different temperatures. Noteworthy compounds identified in the resulting bio-oil include bisphenol A, levoglucosan, phenols, and p-cresol, offering potential applications in plastics, biofuels, resins, and more. Overall, catalysts offer the potential to enhance specific compound yields, reduce corrosiveness, and optimize bio-oil and char composition for diverse industrial applications, highlighting the need for further research into synergistic effects when combining different catalysts.

Evaluation of char properties from co-pyrolysis of biomass/plastics: effect of different types of plastics

Co-pyrolysis of biomass/plastics is a viable method to obtain high-quality carbon materials. The synergistic effect in the char production process of co-pyrolysis of biomass/plastics affects the properties of the obtained char. However, the synergistic effect research on the char production process of co-pyrolysis of biomass/plastics is facing challenges owing to highly varying composition of different plastics. In this study, the synergistic effect during co-pyrolysis of bamboo (BM) and plastics (polypropylene (PP), polystyrene (PS), polyethylene terephthalate (PET), polycarbonate (PC), and polybutylene terephthalate (PBT)) was investigated. TG results showed that PP, PS, PET, and PBT promoted the release of biomass volatiles and increased co-pyrolysis char yield. Notably, the O-aromatic structure in PC underwent cleavage and deoxygenation reactions, inhibiting the production of co-pyrolysis char during co-pyrolysis process. Char yield from co-pyrolysis process decreased from 24.80% for bamboo pyrolysis to 15.74% for co-pyrolysis of bamboo/PC. The results of physicochemical tests on char samples indicated that the addition of polyhydrocarbon plastics (PP and PS) increased H/C ratio, O/C ratio, heating value and oxidative reactivity of the char compared to bamboo char due to the vapor deposition of hydrocarbons derived from thermal decomposition of plastics on the biomass char. While, co-pyrolysis of biomass and polyester plastics (PET, PC, PBT) improved the pore structure of char and increased oxygen content.

Structures and Performance of a Polybenzoxazine with High Heat Resistance and High-Frequency Low-Dielectric Properties

Benzoxazine is a newly developed thermoset resin that has attracted significant academic and industrial interest due to its excellent properties. However, improving its dielectric performance while maintaining high heat resistant is crucial for expanding its application in 5G electronics. In this study, we designed and synthesized a novel benzoxazine monomer, DFDA-PTB, using p-tert-butylphenol (PTB) as the phenol source and furfuryl diamine (DFDA), derived from furfuryl amine, as the amine source. Two additional benzoxazines with similar structures were also synthesized for comparison. The cured product, poly(DFDA-PTB), was then analyzed to explore the relationship between its structure and properties. The results indicate that the introduction of a furan ring structure enhances thermal stability and reduces the dielectric constant. Additionally, the inclusion of tert-butyl groups further lowers the dielectric constant and dielectric loss. Simulation methods were employed to study the mechanisms behind these improvements. Poly(DFDA-PTB) demonstrated superior dielectric properties, with a dielectric constant of 2.51 and a dielectric loss of 0.0018 at 10 GHz. It also exhibited excellent heat resistance, with a char yield of 45.4% at 800 °C. These properties make poly(DFDA-PTB) a promising candidate for electronic packaging and communication applications.

Enhancement of an intumescent fire shield paint from the nanotube rutile mineral for the fire performance of steel structures

Building and construction fire safety is an important issue for the protection of people and property. Research investigates nano-rutile minerals' synergistic role in intumescent fire shield paint (IFSP). A synergistic ingredient was introduced to intumescent fire shield paint to evaluate its impact on char morphology, fire protection test, fire propagation test, and compare it with current market products. A hydrothermal process was used to create a rutile mineral, with various techniques used to describe its structure, size, and composition. Intumescent char was found in a furnace using FESEM and X-ray fluorescence. The results showed that rutile minerals contain a rutile phase and a nanotube structure. The surface of the sample IFSP A's char showed layer and foam structures with homogenous voids during a fire test, indicating a high porosity structure. Large holes and recurring gaps were observed in the char of the IFSP B, C, and D. Sample IFSP A took more time at the structural critical temperature (about 550 o C) than other intumescent fire shield paint samples, making it a barrier layer that effectively shields the metal substrate from heat. The intumescent char residue had the highest C/O ratio of 0.57, indicating the best char yield degree and anti-oxidation abilities. The IFSP A had a phosphorous content of 36.2%, which could combine with phosphorus and TiO2 to form a ceramic barrier. The increased TiO2 in IFSP A suggests that char layers with TiO2 may still contain strong ceramic structures and function as effective thermal protection layers.

Optimization of crosslinked network structure of cured phenolic resin with high char yield

Optimization of crosslinked network structure of cured phenolic resin with high char yield

Combinatorial approach to predict synergistic ablation behavior of carbon fiber phenolic composites under aerodynamic loading

The study conducts a comprehensive analysis across 1-D, 2-D, and 2-D axisymmetric geometries, investigating temperature profiles, surface recession patterns, pyrolysis gas flow dynamics, and density fluctuations within the composite material. The findings highlight the effectiveness of the FEA technique in modeling complex multi-physical interactions associated with ablation phenomena. The carbon-phenolic composites, characterized by low thermal conductivity, high specific heat capacity, and substantial char yield, are shown to be particularly well-suited as ablative materials. The char layer formed during ablation acts as an additional insulating barrier, enhancing thermal protection. In a specific case study, a 2 cm thick composite laminate was subjected to an intense heat flux of 200 W/cm2 for 180 s. The results demonstrate that the Thermal Protection System (TPS) effectively maintains the back face temperature below 350 K for the initial 60 s under uniform heat flux conditions. However, beyond this period, the back face temperature gradually increases, reaching 1698 K at the end of the 180-s simulation. These insights into the material’s thermal performance under severe heat exposure conditions provide valuable guidance for applications requiring effective heat management and thermal protection.

Evaluation of optical, thermal and hydrophobic properties of sustainable stilbene-based benzoxazines for high-performance utilization

Currently there is a growing interest in the field of photosensitive benzoxazines synthesized from sustainable raw materials. An attempt has been made to synthesize nine structurally different benzoxazines through Mannich condensation reaction. The formation of the expected structure of the synthesized benzoxazine monomers were ascertained using spectroscopic methods. The ring-opening polymerization of benzoxazines was studied using DSC and found that THS-imp benzoxazine monomer exhibits the lowest value of curing temperature (Tp) of 179oC than the rest of the benzoxazine monomers. Thermal stability of polybenzoxazines were analyzed using thermogravimetric analyzer. Among the different polybenzoxazines studied, poly(THS-a) possesses the higher thermal stability with char yield of 53 % than that of other benzoxazines. The band gap values of benzoxazines calculated from optical studies are ranged between 3.92 and 4.71 eV. The hydrophobic behavior of the polybenzoxazines assessed using the water contact angle obtained from goniometer for both neat polymer matrix and benzoxazine coated cotton fabric. Results from the water contact angle infer that the benzoxazines coated cotton fabric exhibited 152°, which shows the superhydrophobic behavior. The corrosion resistant properties of all the polybenzoxazines coated over MS specimen has been tested. Among them poly(THS-pfsa) and poly(THS-imp) have higher Icorr value and corrosion inhibition efficiency of 99 %. Data obtained from different studies indicate that the benzoxazines developed from sustainable stilbene can be utilized in the form of coatings, adhesives, sealants, and matrices for composites for wide range of industrial and engineering applications, where high thermal stability and are required.

Bio-Based Epoxy-Phthalonitrile Resin: Preparation, Characterization, and Properties.

Preparation of high-performance thermosetting resins via bio-based resources is important for the development of a sustainable world. In this work, we proposed the introduction of cyanide structure groups into the molecular structure of epoxy resins to give them excellent heat resistance. A eugenol-based epoxy-phthalonitrile (EEPN) resin was synthesized by a two-step process using the bio-based renewable resource of eugenol, and a series of EEPN/Epoxide resin (E51) blend resins with different EEPN contents were prepared. The structure of the EEPN monomer was characterized and confirmed by Fourier transform infrared (FTIR), nuclear magnetic resonance (NMR), and elemental analysis. The thermal stability and dynamic mechanical properties of the cured resins were investigated by thermogravimetric analysis and dynamic mechanical thermal analysis. The experimental results showed that EEPN had excellent heat resistance; the char yield at 800 °C was 67.9 wt%, which was much higher than that of E51 at 26.3 wt%; and the heat resistance of the blended resins was significantly improved with the increase in the EEPN content.

Fluorescence switching of triarylamine-based polyamides with pendant pyrene units and its application in electrochromic smart displays

The pyrene group was directly connected to the triarylamine (TAA) unit through a benzene bridge via the Suzuki reaction to successfully prepare the diamine monomer. A series of new polyamides (PAs) based on TAA units were prepared by polycondensation. The PAs exhibited good solution processability and high thermal stability with the char yield in excess of 53 % at 800 °C in air atmosphere. In solvents with different polarities, these PAs showed solvatochromic effect and large stokes shift. Strongly photoluminescent PAs have a sensitive stimulus response to explosive and hazardous gas, and its fluorescence is easily turned off by the addition of trinitrophenol (TNP) and hydrogen chloride (HCl). And achieve fluorescence switching between exposure to HCl and ammonia (NH3) gas. The PAs exhibited a reversible color response in the electrochemical oxidation process, with no significant degradation in current and transmittance after 200 cycles. The sandwich structure multicolor electrochromic device can achieve electrochromic performance applied by different voltages.

Water hyacinth biorefinery: Improved biofuel production using Trichoderma atroviride pretreatment

AbstractThe pyrolysis of water hyacinth is gaining attention and acceptance as a resource recovery technique due to its availability and economic viability. However, the presence of lignin, one of the three major biomass fractions, presents significant challenges for profitable water hyacinth processing for biofuel production. Fungal pretreatment of water hyacinth for lignin breakdown has been explored but the application of Trichoderma atroviride as a pretreatment for pyrolysis is relatively novel. The efficacy of T. atroviride pretreatment in improving water hyacinth's pyrolytic products using a fixed‐bed reactor was therefore investigated in this study. The optimization process was studied using a central composite design in response surface methodology with Design Expert 13. Delignification of the biomass was established because the elemental analysis showed a 25.42% increase in cellulose content and a 23.40% and 3.37% decrease in lignin and hemicellulose content, respectively. The biomass pretreatment applied influenced the physical and chemical characteristics of the pyrolytic products. The highest pyrolysis oil yield increased by 25.81% at 575 °C and particle size 2290 μm, and the highest char yield decreased by 4.23% at 273 °C and particle size 1500 μm. This research is crucial for policy and research conversations as it offers a scientific basis for the application of T. atroviride pretreatment in biomass pyrolysis technology and emphasizes the optimal utilization of water hyacinths to obtain socio‐environmental benefits.

Soft-Rigid Construction of Mechanically Robust, Thermally Stable, and Self-Healing Polyimine Networks with Strongly Recyclable Adhesion.

Reversible and recyclable thermosets have garnered increasing attention for their smart functionality and sustainability. However, they still face challenges in balancing comprehensive performance and dynamic features. Herein, silicon (Si)─oxygen (O) and imidazole units covalent bonds are coupled to generate a new class of bio-polyimines (Bio-Si-PABZs), to endow them with high performance and excellent reprocessing capability and acid-degradability. By tailoring the molar content of diamines, this Bio-Si-PABZs displayed both a markedly high glass transition temperature (162°C) and a high char yield at 800°C in an oxygen atmosphere (73.1%). These Bio-Si-PABZs with their favorable properties outperformed various previously reported polyimines and competed effectively with commercial fossil-based polycarbonate. Moreover, the scratch (≈10µm) on the surface of samples can be self-healing within only 2min, and an effective "Bird Nest"-to-"Torch" recycling can also be achieved through free amines solution. Most importantly, a bio-based siloxane adhesive derived from the intermediate Bio-Si-PABZ-1 by acidic degradation demonstrated broad and robust adhesion in various substrates, with values reaching up to ≈3.5MPa. For the first time, this study lays the scientific groundwork for designing robust and recyclable polyimine thermosets with Si─O and imidazole units, as well as converting plastic wastes into thermal-reversibility and renewable adhesives.

Convenient synthesis of phthalonitrile‐containing mono‐benzoxazines with exceptional thermal stability and improved curing activity

AbstractSimple synthesis and high performance are eternal pursuit for polymers. To lower the curing temperature, lower the melt viscosity and improve the processability of high performance phthalonitrile resins, a solvent‐free method was applied to synthesize three from different phenols. Their chemical structure was confirmed by FTIR and NMR spectra, the curing behavior was investigated by DSC and rheology. It was found that the polymerization of phthalonitrile groups could be effectively promoted by benzoxazine moieties and the curing temperature of phthalonitrile groups dropped to around 240°C. Consequently, owing to the high curing reactivity, polymers obtained at relatively low curing temperature possessed high crosslinking density and extremely high thermal stability. P‐apn‐200, which was cured at 200°C, showed 5 wt% weightloss temperature (Td5) of 472°C and char yield (Yc) of 75.77% at 800°C. Moreover, the polymers obtained after curing at 280°C showed superior dimensional stability, CN‐apn‐280 showed extremely low linear expansion coefficient (CTE) of 10.7 ppm/°C. And mP‐apn‐280 showed HR capacity of 3.99 J/g‧K, peak HRR of 4.0 W/K and total HR of 0.8 kJ/g.

A novel efficient flame-retardant curing agent for epoxy resin based on P-N synergistic effect: Bio-based benzoxazine phosphate ester

Most epoxy resins on the market have low thermal stability and flammable defects. As a potential curing agent for epoxy resin, polybenzoxazine (PBz) can effectively improve the thermal properties of the resin due to its low heat release capacity (HRC) and rigid aromatic ring support, and its raw materials can be derived from renewable resources. Here, we have successfully developed a molecular design strategy to obtain a trifunctional benzoxazine monomer with phosphate ester. Firstly, guaiacol-ethanolamine benzoxazine monomer (GE) was synthesized by Mannich condensation using guaiacol and ethanolamine as raw materials. Then trifunctional benzoxazine phosphate ester (TBP) was synthesized by the nucleophilic reaction of GE with phosphorus oxychloride. Finally, the epoxy resin DGEBA was cured by TBP to obtain a PBz modified epoxy resin (EP-TBP polymer) with Tg of 113.7 °C and char yield of 37.4 %. Due to the introduction of TBP rich in phosphorus and nitrogen, it releases phosphorus radicals and nitrogen-containing inert gases during combustion, which leads to quenching effect and dilution effect. In addition, TBP can also promote the dehydration and dehydrogenation of the polymer and accelerate the formation of the aromatic hybrid char layer. Therefore, the THR of TBP modified epoxy resin is 49.3 % lower than that of epoxy resin without TBP, and the char yield is 47 times higher. And when the phosphorus content is 1.76 %, the flame-retardant grade can reach V-0. In addition, the introduction of TBP also enhanced the mechanical properties, adhesion properties and hydrophobicity properties of the polymer. It is worth mentioning that under alkaline conditions, the phosphate ester in the structure of EP-TBP polymer will undergo ammonolysis reaction with ethanolamine, and the resulting oligomers will be dissolved in it, thereby achieving rapid degradation of EP-TBP polymer. This work is to develop a high-performance multifunctional epoxy resin flame retardant curing agent based on renewable raw materials, and provide important insights for the subsequent development of halogen-free bio-based PBz flame retardant materials.

A New Approach for Improving Flame Retardancy of Automotive Interior Upholstery

This study presents the flame retardant (FR) performance of chemically treated automotive upholstery fabrics using two different impregnation methods of Resin Transfer Molding (RTM) and supercritical carbon dioxide (scCO2). Referring to the related standards, untreated seat fabric obtained from seat upholstery of a bus (neat fabric, NF) and treated fabric samples underwent burning rate (BR) and limiting oxygen index (LOI) tests to compare effect of treatment and impregnation methods on FR performance. Thermal analysis was also conducted on the samples considering onset degradation temperatures and char yields. The results showed that BR and LOI of all samples were in acceptable range and treatment provided enhancement in FR performance of NF. The treated sample using scCO2 method gave the highest LOI value of 32% and the lowest BR of 21 mm/min subtending to 18.5% increase in LOI and 30% reduction in BR compared to those of NF. The performance of treatment in RTM was worse than that of scCO2 and better than that of NF. The results confirm that both treatment and methods used in this study give promising results for safety against fire in transportation vehicles.

Environmentally Benign High‐Performance Composites‐Based Hybrid Microcrystalline Cellulose/Graphene Oxide

ABSTRACTA novel silane functionalization prepared by a solution mixing approach of epoxy composites filled with eco‐friendly reinforcement filler, that is, graphene oxide (GO) and microcrystalline cellulose (MCC). The developed composites were subjected to comprehensive analysis using various characterization techniques, encompassing mechanical testing, water absorption analysis, thermal stability assessment, and scanning electron microscopy (SEM). The tensile strength and Young's Modulus of the epoxy composite filled with 1.0 wt.% of GO (EGO1.0) demonstrated the highest value viz. 29.83 MPa and 1991.71 MPa, respectively, when compared to neat epoxy composite (E0). Meanwhile, the thermal gravimetry analysis (TGA) studies, particularly char yield, highlight improvements in the thermal stability of the EGO2.5 composite, that is, 23.39% representing a 33.73% increment compared to the E0 composite. The synergistic effect of hybrid filler, achieved by a combination of micro and nanoparticle fillers within an epoxy matrix, was investigated as a virtuous alternative to the conventional epoxy nanocomposites. A uniform dispersion of GO on the MCC surface leads to significant improvements in the mechanical properties and thermal stability of the epoxy‐reinforced composite. The maximum tensile strength, Young's Modulus, and break strain of 39.77 MPa, 2591.27 MPa, and 2.90%, respectively, were observed for the modified EGO1.0MCC1.5 composite. The synergistic effect of hybrid eco‐friendly reinforcement fillers (GO/MCC) and a strong interfacial adhesion between the matrix and filler reduces the formation of defects, thereby resulting in good stress transfer from matrix to fillers.