Abstract In this study, we report on extracting lignin (EL) from Duabanga grandiflora (Khukon), an untapped wood source, and its transformation into nano-lignin (NL) to create durable and thermally stable composites. Utilizing ultrasonication, we synthesized spherical lignin nanoparticles with an average size of 8 nm, as verified by High-Resolution Transmission Electron Microscopy (HRTEM). These nanoparticles were integrated into a polyvinyl alcohol (PVA) and guar gum (GG) matrix, resulting in PVA-GG-nano-lignin (PGNL) composites. Polyvinyl alcohol (PVA)-Guar gum (GG) nanocomposite films containing various contents of lignin nano-particles (1, 2 and 3 wt%) were formulated by a simple solvent cast method and cross-linked by adding borax. Addition of 1wt% lignin nanoparticles brought in the composite films with 29.8MPa tensile strength and 139.3% elongation at break. Compared to PVA-GG-lignin (PGL) composites, the PGNL composites exhibited a 59.4% increase in tensile strength and enhanced elongation at break and good thermal degradation properties. Notably, the PGNL composite films were transparent but could shield 99.9% of the UV-A (320-400 nm) and UV-B (280-320 nm) radiations, marking a significant advancement in UV protective materials. Our innovative use of Duabanga grandiflora-derived nano-lignin in a dual-polymer network not only underscores the potential of renewable resources in high-performance applications but also aligns with the principles of a circular bioeconomy by offering a sustainable solution for effective UV protection.
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