Wettability Of Fibers Research Articles

Enhancing the Interfacial Property Between UHMWPE Fibers and Epoxy Through Polydopamine and SiO2 Surface Modification.

Here, a combination of dopamine self-polymerization and epoxy modified SiO2 (M-SiO2) grafting was proposed, with the purpose of increasing interfacial adhesion of UHMWPE fiber. Inspired by mussel adhesion, polydopamine (PDA) was deposited onto the surface of UHMWPE fiber to form a thin layer with amino and hydroxyl groups. M-SiO2 nanoparticles were then adhered to fiber surface via chemical reactions by a "two-step" or "one-step" technology. In the "two-step" technique, the M-SiO2 nanoparticles were adhered to the surface of PDA modified UHMWPE fiber via reactions between epoxy and amino groups. In the "one-step" method, M-SiO2 and dopamine were added into the UHMWPE/Tris solution at the same time. Surface morphology and thermal properties of various UHMWPE fibers were tested by SEM and TGA, respectively. Surface wettability of different UHMWPE fibers were evaluated by dynamic contact angle. The results proved that PDA and M-SiO2 were successfully adhered to the surface of UHMWPE fibers. The mechanical property of modified UHMWPE/Epoxy composites was investigated, and 43.7 % improvement was obtained, compared with unmodified UHMWPE/Epoxy composite. Additionally, micro-bond test revealed that the interfacial property (IFSS value) of modified UHMWPE fiber via the "one-step" method was 6.08 MPa, significantly higher than that of unmodified UHMWPE fiber (2.47 MPa).

Resin impregnation and interface property improvement of CFRP composite via modulating wettability of carbon fibers

In this work, the effects of different fiber wettability on resin impregnation during vacuum assisted resin transfer molding (VARTM) process and subsequent interface properties were comprehensively investigated. The fabrics with different surface morphology and wettability were successfully obtained via tuning the concentration of epoxy sizing agents. Results indicate that a low void content of less than 1% is achieved with the improvement of fiber wettability. Additionally, the interlayer property of composites is significantly improved by ∼12%. It is attributed to improved impregnation and capillary number, achieved by optimizing the dual-scale flow of resin in the preform via reducing the contact angle. Achieving equilibrium of dual-scale flow is an important factor in minimizing voids within the CFRP laminate. Furthermore, the introduction of epoxy functional groups significantly enhances interfacial bonding, contributing to an increase in the interlaminar shear strength of CFRP composites. This improvement effectively improves stress concentration by dispersing crack propagation. The findings in this work provide significant information for designing CFRP composites with superior mechanical properties via adjusting fiber wettability.

Surface modification of Cu-coated carbon fiber for improved mechanical performance of Acrylonitrile Butadiene Styrene composites using 3-Aminopropyl triethoxy silane

This study investigates the use of 3-Aminopropyl triethoxy silane as a surface modifier for Cu-coated Carbon Fibers. The modified fibers were subsequently incorporated into Acrylonitrile Butadiene Styrene matrix composites through melt blending and high-temperature compression molding. The research evaluates the effect of 3-Aminopropyl triethoxy silane on the interfacial structure and mechanical performance of these composites. Results demonstrate a substantial enhancement in the wettability and surface energy of Cu-coated Carbon Fibers, with the static contact angle reduced from 111.2° to 84.5° and surface energy increased from 44.67 mN·m−1 to 56.66 mN·m−1. These surface modifications contributed to an 82.7 % increase in tensile strength and a 76.4 % improvement in tensile modulus of the resultant composites.

Surface modification of carbon fibres via plasma-activated water for mitigating burnout risk from direct plasma treatment

This study presents a novel plasma jet discharge device designed to indirectly treat carbon fibre materials with plasma-activated water. This innovative method effectively mitigates issues related to carbon fibre conduction and combustion, which are common challenges encountered when directly modifying fibres using a plasma jet. Specifically, the atmospheric composition is adjusted to modulate the active particles in the liquid phase. The experimental results demonstrate that this technique significantly increases the surface wettability of carbon fibres without damaging their structure. Under the conditions of argon/oxygen cascade discharge, oxygen-containing substances generate ionomers that activate the water, which in turn introduces oxygen-containing groups (e.g., C−O, C=O, O−C=O) onto the carbon fibre surface. These groups catalyse monomer polymerisation on the material surface, which increases the wettability of the carbon fibres, as evidenced by a significant reduction in the water contact angle from 80.12° to 55.31°. This in turn improves the bonding strength with epoxy resin and slightly increases the monofilament strength. Furthermore, composites produced by this method exhibit 21% higher interlaminar shear strength than the untreated sample and an increased O/C ratio of up to 24.55%. In summary, these findings provide a valuable theoretical basis for enhancing the surface properties of carbon fibre composites through plasma–liquid interactions and open new possibilities for high-performance carbon fibre–resin matrix composites.

Photo-induced time-dependent controllable wettability of dual-responsive multi-functional electrospun MXene/polymer fibers

Switchable wettability potential in smart fibers is of paramount importance in various applications. Light-induced controllable changes in surface wettability have a significant role in this area. Herein, smart waterborne homopolymer, functional copolymer with different polarity and flexibility, and multi-functional terpolymer particles containing a time-dependent dual-responsive acrylated spiropyran, as a polymerizable monomer, were successfully synthesized through eco-friendly single-step emulsifier-free emulsion polymerization. Presence of 10 wt% of butyl acrylate and dimethylaminoethyl methacrylate relative to methylmethacrylate as functional comonomers decreased the Tg of the samples almost 20 ℃ and increased their polarity. The optical properties of the particles were investigated, and the UV–vis and fluorescence spectroscopy results showed that not only polarity and flexibility of the polymer chains may have a positive effect on improving the optical properties, but also the simultaneous presence of functional groups has a synergistic effect. The smart polymer particles with flexibility and polarity features exhibited higher absorption and emission compared to other samples. Inspired by these findings, multi-functional smart polymer fibers were prepared using the electrospinning method. The smart multi-functional electrospun fibers containing few-layer Ti3C2 MXenes were synthesized to improve the fibers’ properties and change the surface wettability due to the hydrophilic functional groups of MXene. Field-emission scanning electron microscopy images displayed the successful preparation of few-layer MXenes. Smooth and bead-free fibers with bright red fluorescence emission under UV irradiation were shown using fluorescence microscopy. The study on the surface wettability of fibers revealed that UV and visible light irradiation induced reversible time-dependent changes in the wettability of the smart multi-functional MXene/polymer electrospun fibers from hydrophobic to hydrophilic, reaching a water contact angle of 10° from an initial water contact angle of 100° under UV light and also changing to superhydrophilic state with passing time. Upon visible light exposure, the fibers returned to their original state. Furthermore, the fibers demonstrated a high stability over five alternating cycles of UV and visible light irradiation. This study shows that the fabrication of time-dependent smart fibers, utilizing the flexibility and polarity in the presence of MXenes, significantly improves and controls surface wettability changes. The outstanding dynamically photo-switchable wettability of these fibers may offer exciting opportunities in various applications, especially in the separation of oil from water contaminants.

An eco-friendly droplet-wet spinning technology for producing high-quality hemp/cotton blend yarn

In recent years, hemp textiles have gained attention as a sustainable alternative to cotton. However, the uneven fineness and length of hemp fibers, along with their stiffness, adversely affect spinnability and exacerbate yarn evenness and hairiness, particularly due to short fibers. This study introduces a modified sustainable droplet-wet spinning technology aimed at enhancing hemp yarn quality, with a primary focus on reducing yarn hairiness. Implemented on a ring spinning machine, the technology utilizes a syringe connected to an adjustable-speed pump, delivering water onto the front top roller. This innovative approach enhances hemp yarn in two ways: firstly, the cohesive force of water promotes the consolidation of short fibers on both sides of the fiber bundle towards the center, thereby condensing the spinning triangle. Consequently, the fibers on both sides of the fiber bundle are more readily drawn into the spinning triangle and twisted to form yarn; secondly, wet hemp fibers possess a lower modulus, rendering them softer and more deformable, facilitating their embedding into the yarn, thereby enhancing yarn tenacity and reducing yarn hairiness. The study systematically investigates the relationship between droplet-wet spinning parameters (water droplet rate, hemp fiber content of the roving, and yarn twist multiplier) and hemp yarn quality. Experimental results reveals that optimal droplet-wet spinning lead to a 22% increase in yarn tenacity and about 50% reduction in hairiness. A higher hemp fiber content in the roving contributes to better performance of droplet-wet spinning technology in enhancing yarn quality. Moreover, droplet-wet spinning enables the production of high-quality hemp yarn at lower twist multipliers, thereby reducing electricity consumption during yarn production. Subsequently, the performance of knitted fabrics made from conventional ring-spun yarn and droplet-wet spun yarn was compared and analyzed. The results indicate that fabric made from droplet-wet spun yarn exhibits an approximately 8% increase in bursting strength and a one-level improvement in pilling resistance. This research highlights the potential of droplet-wet spinning technology to enhance hemp yarn quality and promote sustainable textile production.

Sustainable and Naturally Derived Wet Spun Fibers: A Systematic Literature Review

Increasing economic and environmental concerns arising from the extensive exploration and dependence on fossil fuel-based materials have encouraged the search for eco-friendly alternatives. Fibers based on biomass-derived materials have been attracting growing interest. Among other features, the mechanical performance of bio-based fibers needs to be improved to effectively compete with their counterparts and emerge as viable substitutes. This review presents scientific advancements in the development of naturally derived fibers, and strategies for their production with tailored mechanical properties. The potential of natural precursor-based fibers for their conversion into high-performance carbon fibers is also emphasized. Studies reporting the mechanical properties of bio-based fibers developed by wet spinning are identified, analyzed, and discussed. These studies show that cellulose is the most studied material, while Ioncell technology is identified as the most suitable method for producing cellulose-based fibers with the highest tensile strength. Studies have also demonstrated that silk fibroin exhibits tensile strength and elongation at break ranging from 300 to 600 MPa and 30 to 50%. Although several novel processes have been explored, there are still challenges that need to be addressed for bio-based fibers to become feasible options, and to boost their usage across industries.

Implementing low budget machine vision to improve fiber alignment in wet fiber placement

Machine vision is revolutionizing modern manufacturing, with new applications emerging regularly. The composites industry, relying on precision in aligning fibers, stands to benefit significantly from machine vision. Ensuring the exact fiber orientation is critical, as deviations can compromise product mechanical properties and lead to failure. Machine vision, particularly in wet fiber placement (WFP), offers a solution for monitoring and enhancing quality control in composite manufacturing. WFP involves pulling fiber bundles, impregnating them with resin, and precisely transporting them to mold tooling for layer-by-layer fabrication. The challenge lies in handling tacky, wet fiber bundles, making tactile sensors impractical. This makes WFP an ideal candidate for contactless process monitoring. The objective of this study is to employ a low budget machine vision in WFP, utilizing a webcam connected to a single-board computer. Artificial intelligence is trained using images of fiber bundles just before placement on the tooling mold. The module detects and measures the position and orientation of a roving in the starting position, enabling the initiation of the WFP process. The methods employed are thoroughly evaluated for reliability and feasibility. After completing only 50 training epochs, a roving detection accuracy of 91.3% could be achieved with almost no critical errors. With additional iterations per placement process, the system functions almost flawlessly at its current state.

A dual resin application system for improved bamboo-wood bonding

In this work, a dual resin application system using commercial phenol formaldehyde (PF) resins with different molecular weight (MW) was investigated to improve bonding performance of bamboo and wood composite laminates. Water droplet contact angle was deemed to be unreliable for assessing resin wettability on bamboo due to its unique tissue structure compared with wood. Microscopic observation of the resin penetration showed high MW PF largely remained in the glueline and only entered the lumens of cut or damaged bamboo cells near the bondline. Low MW PF appeared in cell corners of bamboo parenchyma but not lumens. Applying low MW PF to the bamboo and high MW PF to the wood surface separately significantly improved bond shear strength with reduced difference between dry and wet conditions. The dry and wet bond strengths using the new method were enhanced by 36.5 % and 97.4 %, respectively, compared to high MW PF alone. The results suggest that low MW PF can permeate bamboo cell walls and fortify them against swelling and stress on the bamboo-resin interface in wet conditions. Further modifications are required to produce a stronger adhesive than the bamboo tissue to improve wet shear fiber failure rates and develop a viable structural bond qualification test for bamboo and bamboo-wood composites.

Empirical model for the effect of air humidity during manufacturing on the glass transition temperature of carbon fiber reinforced hot curing epoxy – a case study

Carbon fiber-epoxy laminates are used in aerospace manufacturing, e.g. as substrates for solar cells of satellites. Commonly, fibers or fibermats are impregnated with epoxy resin and placed in the required orientation. During subsequent curing, the resin molecules are crosslinked. Cured parts are characterized by their glass transition temperature (Tg). It has been observed that Tg of epoxy matrix resin vary with recorded absolute air humidity during wet fiber placement manufacturing. Based on the production data of a series production of 203 carbon fiber laminates for space application, an empirical linear relationship between the absolute air humidity at the beginning of each production day and the observed glass transition temperature of the fully cured laminate is formulated and validated. The empirical equation describes a linear decrease of achievable glass transition temperature with increasing absolute air humidity. The quantitative nature of the results encourages straightforward practical application to determine the maximum achievable Tg for given production conditions.

Increasing joint strength by achieving carbon fibers’ continuity with ultrasonic assistance during soldering Cf/Al using ZnAl

Ultrasonic assistance was utilized during the soldering of carbon fiber-reinforced aluminum composites (Cf/Al) using ZnAl solder to enhance joint strength. The results indicated that carbon fibers migrated into the joint seam after Al substrate was eroded and the solder was expelled, effectively maintaining the continuity of the carbon fibers. A joint fully reinforced by carbon fibers was achieved with an ultrasonic application time of 60 s. Transmission electron microscopy revealed rapid wetting of the carbon fibers facilitated by ultrasound, characterized by an amorphous/nanocrystalline interface. The maximum joint strength reached 23.5 MPa, which is equivalent to 77.5 % of the Cf/Al.

Wettability regulation of membranes based on biodegradable aliphatic polyester

Biodegradable aliphatic polyesters are intensively applied in food packaging, regenerative medicine, tissue engineering, water purification and flexible electronics. However, the performance of these polymers is largely hindered by their inherent hydrophobicity. Here we report a facile method for producing hydrophilic fibers based on biodegradable aliphatic polyesters. Specifically, poly (lactide caprolactone) (PLCL) was dissolved in solvent systems containing trifluoroacetic acid (TFA) for electrospinning. Increasing TFA proportion or dissolving time successfully decreased the water contact angle (WCA) of PLCL fibrous membranes from 124° to 67°. The mechanism of wettability alteration was elucidated and ascribed to the generation of hydrophilic carboxyl acid and hydroxyl groups vis the acid hydrolysis reaction that cleaved PLCL chains. The exponential relationship between molecular weight and WCA confirmed the mechanism, pointing out an in-situ way for accurately controlling the wettability of PLCL. The efficacy of using hydrophilic PLCL membranes in biomedical engineering and environmental protection was preliminarily verified. Janus membranes with unidirectional water transfer were also fabricated. The versatility of our method was further proven by the switchable wettability of fibers spun from various biodegradable polyesters, including polylactide, polycaprolactone and poly (lactic-glycolic acid). We anticipate this work will broaden the application fields of biodegradable aliphatic polyesters.

Cotton-quality fibers from complexation between anionic and cationic cellulose nanoparticles

Natural polymers are attractive sustainable materials for production of fibers and composite materials. Cotton and flux are traditional plants used to produce textiles with comforting properties while technologies like Viscose, Lyocell and Ioncell-F allowed to extent fiber use into regenerated cellulose from wood. Neither natural nor man-made fibers completely satisfy the needs for cellulose based fabrics boosting development of new approaches to bring more sustainability into the fashion. Technologies like Spinnova are arising based on the spinning of mechanically pretreated cellulose materials with a lower environmental impact though challenged by the fiber quality and strength related to the inconsistency of the mechanical fibers. Nanoscaled cellulose is an excellent solution to improve the consistency of spin fibers, but charges introduced by traditional chemical treatments prevent rebuilding native hydrogen bonding and compromise the mechanical properties especially in wet conditions. We used nanocellulose with low surface charge isolated using reactive eutectic media to spin fibers able to restore the native hydrogen bonding and enable constitutional mechanical strength of cellulose. We performed un-optimized spinning to reveal the intrinsic properties of the fibers and confirmed the preserved strength of wet fibers compliant with the low surface charge enabling further engineering towards cotton-like fabric from wood.

A sulfonated hyperbranched bio-based waterborne polyurethane sizing coating for the enhancement of mechanical properties and surface wettability of carbon fibres

Wet-weaving and cluster braiding in industrial production processes generate irreversible defects and grooves in carbon fibre (CF) filaments, which reduce the service life and mechanical properties of the fibres. Additionally, the fibre surface covered with numerous inactive carbon-containing groups and presents chemical inertness, which limits the prospects of CF applications. Hence, the hyperbranched bio-based waterborne polyurethanes (SWPU) possessing the synergism of sulfamate and carboxylate complex hydrophilic units were adopted as sizing coatings to improve the flexural and tensile strengths of CF, as well as fibre surface roughness and wettability. The SWPU is designed on dihydroxymethylbutyric acid and sulfamates (A95) as per- and post-chain extenders, respectively, trimethylolpropane (TMP) as an intramolecular cross-linker, and plant-extracts castor oil (CO) replacing petroleum-based petrochemicals as the soft-segments. The construction of CO-TMP hyperbranched cross-linking networks and the strengthened hydrogen-bonding effects of the polar sulfamates positively affect the intermolecular interactions and configuration stability of SWPU sizing coatings. SWPU revealed favourable thermo-mechanical properties achieving a T5% decomposition temperature and toughness of 297.83 °C and 35.24 MJ/m3. The coating effects of the bio-based sizing agents not only repaired defects and improved surface roughness on CF, but the polar groups in SWPU comprising SO3Na, carbamate and polyurea promoted the chemotactic activity and wettability of the fibres. The surface energy and tensile strength of the SWPU sized CF reached 43.75 mN/m and 5.68 GPa, respectively, which were 45.4 % and 30.7 % higher compared to original CF. The research contributes to the development and industrial production of high-performance, eco-friendly bio-based sizing coatings.

Dimerization and liquid-liquid phase separation of the nonrepetitive domains of pyriform spidroin 1 controls the pyriform silk formation

Spiders spin high performance silks with diverse mechanical properties for specific biological functions. Of these spider silk types, pyriform silk stands out as a unique combination of wet glue and dry fibers. Investigation of self-assembly process of spider silk proteins is necessary for elucidating the silk formation mechanism. However, the functions of nonrepetitive domains in the silk formation of pyriform spidroins from liquid proteins to solid fibers are still unclear, making it difficult to achieve efficient biomimetic preparations of pyriform silk with good mechanical properties. In this study, we investigate the roles of the N-linker repeat (NLR) and both terminal domains of pyriform spidroin 1 (PySp1) in the silk formation. We demonstrate for the first time that the PySp1 NLR alone is sufficient to self-assemble into high strength fibers. Moreover, we showed that the ability to promote the pyriform silk formation by the addition of the NLR. We also found that the pH-sensitive dimerization property for N-terminal domain and the liquid-liquid phase separation (LLPS) coupled with acidification triggers the self-assembly mediated by the C-terminal domain. Overall, our results provide new insight into the role of nonrepetitive domains in the pyriform silk formation mechanism and the basis for producing new protein-based materials derived from spider pyriform silk.

The technology and current applications of continuous fiber‐reinforced thermoplastic composites

AbstractBecause of its inherent properties, the use of thermoplastic composites is expanding in a number of industries, including aerospace, rail transportation, and wind power generation. However, the development of 2D and 3D reinforced thermoplastic composite structures is hampered by the high viscosity and poor wetting of thermoplastic matrices, resulting in their application being mainly limited to nonload‐bearing components. This article provides a comprehensive overview of the technology and current applications of thermoplastic composites, covering materials, preform structures, manufacturing methods, process parameters, performance, and applications. It also provides an outlook on their future development.Highlights Thermoplastic composite has economic and environmental benefits. Summarized the current technology and application of thermoplastic composites. The manufacturing difficulty is the thermoplastic polymers wet fibers. One promising approach to the issue is prepreg technology. Prepreg technology make 3D thermoplastic composites become possible.

Bio‐based semi‐aromatic waterborne PIEK‐C sizing agent to construct a robust interface for CF/PEEK composites

AbstractDespite the impressing advances on sizing agents for CF/PEEK composites, the aromatic backbone of the polymer precursors utilized in the vast majority of reports compromises the dispersity and ductility of the slurry, subsequently resulting in inferior overall performance of the composites. Meanwhile, most resins employed for sizing agents in existing reports are based on petroleum resources. Herein, a bio‐based waterborne sizing agent utilizing semi‐aromatic poly ether ketones (PIEK‐C) derived from isosorbide and phenolphthalein has been disclosed, featured by its salutary dispersity, exceptional thermal stability, higher glass transition temperatures, and broader applicability. Due to the structural similarity between the sizing and resin matrix, the protocol endowed CF/PEEK composites with ameliorated overall performance, addressing issues related to inadequate adhesion of CF with PEEK resin, as well as environmental pollution commonly associated with existing commercial epoxy and solvent‐based sizing agents. The Tg and T5% of PIEK‐C‐5050 were 205.08 and 427.16°C, respectively. The particle size range of the PIEK‐C sizing agents spanned from 66.32 to 84.63 nm. The flexural strength and interlaminar shear strength of the composites experienced a respective 993.92 MPa (30.73%) and 83.32 MPa (36.97%) increase compared to untreated CF/PEEK composites following sizing treatment with PIEK‐C‐5050, underscoring expedient intermolecular interactions based on comparable solubility and π‐π stacking effects between the PEEK and PIEK‐C components. This study introduced an efficient and eco‐friendly approach to enhance the interfacial properties of CF/PEEK composites.Highlights PIEK‐C resin is employed for the first time to prepare carbon fiber sizing agents. The PIEK‐C sizing agent significantly fortified the surface energy and wettability of carbon fibers. The CF/PEEK composites after treatment with PIEK‐C sizing agent showed excellent heat resistance. The ILSS and bending strength of the composites were significantly increased by 36.97% and 30.73%, respectively.

Fabrication of Polymer/Cholesteric Liquid Crystal Films and Fibers Using the Nonsolvent and Phase Separation Method.

In recent years, liquid crystal materials have drawn great interest because of their wide range of applications. Among various thermochromic materials, cholesteric liquid crystalline (CLC) materials have been well studied and reported. CLC materials have the advantages of ready manipulation and multiple color transitions. For the further development of smart clothing and wearable electronics, however, the incorporation of CLC materials into polymers still remains challenging. The difficulties lie in the prevention of leakage of CLC and retention of the cholesteric liquid crystalline phase. In this work, we demonstrate a versatile nonsolvent and phase separation method using polar solvents to incorporate CLC microspheres into polymer matrix. Poly(vinyl alcohol) (PVA), a water-soluble polymer, is chosen as the polymer because of its high transparency and ease to handle. Using spin-coating and wet spinning techniques, PVA/CLC films and fibers can be fabricated. The formation of CLC microspheres in the polymer matrix is characterized through optical and polarized microscopy. Compared with the CLC films, the PVA/CLC composites demonstrate superior thermal stability. Moreover, both PVA/CLC films and fibers exhibit good color stability from the electrical tests. This work provides an effective strategy to prepare polymer/CLC composites, paving a wide avenue toward applications in smart textiles, display technologies, and medical devices.

Ultrarapid soldering Cf/Al by inactive solder by ultrasonic assistance

Ultrasonic vibration was applied when soldering carbon fiber-reinforced aluminum composites (Cf/Al) in this work. The effects of ultrasonic action time on joint formation, carbon fiber distribution, and mechanical properties of the joints were studied. Results show that, with the assistance of ultrasonic vibration, inactive solder can wet the carbon fiber within dozens of seconds at low temperature (250 °C). Short ultrasonic action time leads to minor erosion of aluminum substrate, thereby restricting the movement of carbon fibers into joint. Extensive erosion of the aluminum occurs with prolonged ultrasonic action time. A uniform distribution of carbon fibers in joint is achieved at 60 s. Wetting of carbon fiber is characterized by amorphous-nanocrystalline oxides on its surface, which can be attributed to the elevated temperature and pressure induced by the cavitation of the solder. Extending ultrasonic time enhances the hardness and the shear strength of the joint. The failure cracks propagate through the substrate when ultrasonic time exceeds 15 s. This work provides referential value when soldering materials with low surface energies.

Numerical investigation of mesoscale multiphase mass transport mechanism in fibrous porous media

At present, the proton exchange membrane fuel cell (PEMFC) is one of the most promising new energy solutions. The structure and material properties of the gas diffusion layer (GDL) are important factors that restrict the efficient water management and structural stability of PEMFCs. The complex mesoscopic fibrous porous structure of the GDL results in complex multiphase flow dynamics problems that have highly nonlinear characteristics. It is difficult to describe the details of mesoscopic multiphase coupled transport dynamics and numerically solve problems in which there is a two-phase flow with a high-density ratio. To solve these problems, a mesoscopic multiphase coupled transport model based on a lattice Boltzmann method and volume-of-fluid (LBM-VOF) model is proposed. Moreover, we also discuss the mechanism of the interaction between the fibrous porous structure and internal multiphase flow. The results obtained illustrate that the proposed method can obtain dynamic details of the flow field for fibrous porous media. The surface wettability of fibres strongly influences both the distribution and stability of liquid water clusters within porous materials. Concurrently, the fibre diameter assumes a pivotal role in governing lateral water diffusion and exclusion efficiency. This work lays a foundation for efficient water and thermal management of PEMFCs.