Weft Direction Research Articles

Comparison of mechanical and flammability properties of thermoplastic and thermoset matrix glass fibre woven fabric composites

This study aims to examine the mechanical and burning properties of composites made from twill (0°/0° and 0°/90° orientations) and plain fabrics using hybrid yarns produced by combining glass and polypropylene yarns with interwoven and intermingled methods. The properties of interwoven and intermingled hybrid fabric composites were compared with thermoset composites. Each composite (56% glass fibre content) plate is produced by combining eight fabrics with the same parameters using the press moulding technique. The effects of yarn and fabric weaving types on the results were examined in detail. When the results are examined, the breakage of glass fibres in intermingled hybrid yarns negatively affects the strength results. Therefore, composites made with intermingled hybrid yarn types and plain weave types of fabric had the lowest tensile strength value (132 MPa). The composite of twill woven fabrics produced with interwoven yarns arranged in 0°/0° orientation had the highest tensile strength of 315 MPa, and these results were very close to those of thermoset composites. Although the 0°/90° oriented twill composite showed a 2.3 times lower tensile strength value than the 0°/0° oriented twill composite, it had a 7.7 times higher value when bending strength values were taken into account. The main reason for this is that glass fibres contribute to the warp and weft directions. It has been observed that the composite consisting of plain fabrics woven with commingled hybrid yarns had the highest impact resistance. Additionally, when the combustion results were examined, it was concluded that the type of yarn and fabric weaving affected the burning rate. The slower combustion of hybrid commingled yarn composites resulted from fibreglass breakage during yarn production. These findings provide valuable insights into optimizing composite materials for specific applications, considering factors such as weaving pattern, fibre orientation, and mechanical performance.

Multi‐layer structure design, fabrication and numerical simulations of 3D woven spacer fabric composites with improved mechanical properties

AbstractThe 3D woven spacer fabric lightweight composites (WSFC) show promising applications in construction, transportation and aerospace. In this study, the 3D WSFC with different structural variations (e.g., layer thicknesses, stacking and face layer thickening) were designed and fabricated. The fracture strengths of single‐layer WSFC in the weft direction with layer thicknesses of 5, 10 and 15 mm were 54.4, 14.3, and 5.4 MPa. In the weft direction, the fracture strengths of double‐ and triple‐stacked 3D WSFCs were 30.6 and 21.7 MPa, which improved 1.1 times and 3.0 times as compared with those of original single‐layer 3D WSFCs, respectively. The double‐ and triple‐stacked WSFC also had large flexural deformation. The 3D WSFC with double‐layer misaligned stacking had the similar flexural strengths in both directions, which obviously reduced the performance differentiation of 3D WSFC in different directions. With the addition of face layer fabric, the mechanical performances of 3D WSFC were notably enhanced, and the damage modes were changed from brittle failure to ductile failure. Furthermore, a multi‐scale model of 3D WSFC with different structural variations was developed for numerical simulation to analyze the stress distribution and damage mechanism.Highlights Stacking design obviously improves mechanical properties of 3D WSFC. WSFC with misaligned stacking has similar flexural strengths. A multi‐scale elastic–plastic damage model for 3D WSFC is established. Damage modes of WSFC are changed with the stacking method.

Research on the development and performance of flexible protective fabrics with knitted structure

Personal protective textiles (PPTs) protect humans from sharp objects. However, PPTs are designed primarily for protective performance, and their stiff material and single function make them unsuitable for long-term wear. In this study, we developed flexible protective textiles using advanced flat knitting technology. These textiles offer excellent cut resistance, good abrasion resistance, high flexibility, and warmth-retention properties. A flexible protective fabric (FPF) with knitted structure was designed with an outer layer that provides cut and abrasion resistance, an intermediate layer, and an inner layer for heat storage. The study examined the cut resistance, abrasion resistance, flexibility, thermal management, breathability and stability of the developed fabrics. FPF has excellent abrasion and cut resistance. The cut resistance of the fabric was tested in three directions. The warp cutting load was 2145 gf, while the weft cutting load was 2347 gf. The diagonal cutting load was the largest at 2364 gf, resulting in an A5 cutting grade for high cutting hazards. Compared with other protective fabrics available on the market, FPF stands out due to its softness and the smallest bending stiffness in both the warp and weft directions. Additionally, it has excellent thermal management performance and breathability, providing 53% insulation and 146 mm/s breathability. Stability tests have shown that FPF has excellent color fastness to perspiration, good cleaning stability and aging stability for cut resistance, flexibility, warmth-retention properties and breathability.

Multi-functional finishing of viscose fabrics based on tea polyphenols: Integrated flame retardant, antibacterial, hydrophobic, and UV-resistant functionalities

Tea polyphenols (TP) are endowed with numerous outstanding properties due to their natural structure, and their use in the preparation of multifunctional finishing agents is a novel topic. In this paper, a multifunctional finishing agent, PAT, was prepared by using phytic acid and TP as raw materials and finished on the surface of viscose fabrics to obtain PAT-100. After measurement, the limiting oxygen index of PAT-100 achieved 32.9 %, and the peak heat release rate was reduced by 90 %. Due to the presence of polyphenolic groups, PAT exhibited excellent inhibitory effects on Staphylococcus aureus and Escherichia coli, and the UPF value was improved to 53.2. Furthermore, this system also improved the hydrophobicity of viscose fabrics, and the breaking force retention in the warp and weft directions reached 130 % and 156 %, respectively. This work presents new ideas for TP in the field of multifunctional finishing and increases the added value of viscose fabrics.

Exploring the Traditional Turkish Ucetek Entari of the Late Ottoman Era from the Izmir Ethnography Museum Collection

The ucetek entari, üç etek or three-skirt robe, was the main element of traditional Turkish women’s clothing, worn with a chemise and shalwar. The features of this special garment extend to the clothing culture of the ancestors of the Turks who lived in Eurasia. The structure of the ucetek entari is typical Ottoman attire, with a small standup collar, long sleeves open up to the elbows, high slits on each side of the skirt, and triangular pieces added for fullness. This research was conducted in the Izmir Ethnography Museum to analyze the fabrics, embroidery, and pattern-making techniques of the ucetek entari, along with their zero waste and multifunctional design approach. The main fabrics, linings, facings, their yarn count in the warp and weft directions, pattern dimensions, embroidery properties, other surface decorations, and technical drawings of the robes were photographed and examined in detail. The results revealed that ucetek entaris were daily or special occasion wear which were designed using mostly silk and cotton fabrics. The focus of this research is to analyze in depth the ucetek entaris in the Izmir Ethnography Museum.

Enhanced shape memory performance and numerical simulation of knitted‐fabric reinforced polymer composites with weft yarns

AbstractFabric‐reinforced shape memory polymeric composites (SMPC) have shown great potential in the design of intelligent deformation structures. In this work, the weft‐knitted fabric inserted with weft yarns was developed as reinforcement to fabricate the shape memory epoxy polymer (SMEP) composites. The effects of weft yarn, loop density and direction on the shape memory performance of SMPC under different bending radii were experimentally investigated. The results show that the SMPC have good shape fixity ratios and shape recovery ratios of around 98%. As compared with those of SMPCs without inserting weft yarns, the SMPCs with weft yarns have shorter shape recovery time, and the recovery force of SMPCs with weft yarns in the 0° and 90° directions shows an increase of 86.4% and 79.5%, respectively. The recovery force of SMPC improve 3.7 times compared to SMEP. The multiscale models of SMPC were established with basis of the results of micro‐computed tomography scanning of specimens and viscoelastic theory. The surface buckling behaviors of SMEP and SMPC specimens after U‐bending load were discussed. Finally, the deformation of loops and weft yarns of SMPC were analyzed to reveal the shape memory mechanism.Highlights Shape memory polymeric composites (SMPC) with weft yarns has shorter shape recovery time. Recovery force of SMPC with weft yarns was obvious enhanced. Multi‐scale viscoelastic models of SMPC were established. Surface buckling behaviors of SMPC after U‐bending load were revealed.

A parametric modeling method for 2.5D warp-reinforced woven composites considering the extruded distortion of yarns

2.5D warp-reinforced woven composites (2.5DWRWC) are widely used in various industries, but it is currently difficult to model parametrically considering the molding effects due to their complex structure. Accordingly, two special parameters (ψ and φ) are introduced to regulate the degree of yarn extrusion, where ψ is used to characterize the extrusion degree of the binder yarn on the weft yarn in the thickness direction, and φ is used to characterize the twisting degree of the warp yarn. On this basis, a parametric modeling method for 2.5DWRWC is constructed by uniting the essential weaving parameters, and the modeling code is written in TexGen software using Python language. Subsequently, the established model is verified experimentally, and the results show that the average comparison error of the geometric parameters is only 5.07 %, the maximum prediction error of the mechanical properties is only 4.78 %, validating the reasonableness of the proposed modeling method. Finally, the effects of the two special parameters on the mechanical properties are emphasized, and the results show that the mechanical properties in weft direction are enhanced with the increase of ψ, and the mechanical properties in warp direction are weakened with the increase of φ. This work can provide guidance for the molding process and mechanical design of 2.5DWRWC, which has significant theoretical value and engineering significance.

Numerical and experimental study on anisotropic heat transfer behaviors of quartz fabric composite preforms: Multiple micro‐scale models method

AbstractThis paper presents a comprehensive study on anisotropic heat transmission behaviors in quartz fiber fabrics. Considering the random distribution characteristic of fibers within the yarn, an innovative two‐scale finite element method (tFEM) is introduced, incorporating multiple micro‐scale fiber models (MMFM) based on scanning electron microscope (SEM) observations. MMFM are divided into 8 distinct models to capture intricate fiber arrangements. The macro‐scale fabric model is constructed based on the geometric structure analysis by Micro‐CT technology. Both micro‐ and macro‐scale models are assembled with the air matrix to form the two‐phase composite model. The Hot‐Disk thermal analysis instrument is applied to measure the anisotropic thermal conductivity (ATC). Numerical results from MMFM shows more excellent agreements with the experimental ones at 3D orthogonal directions of fabrics, i.e., the error rates of the thermal conductivity in the warp, weft and thickness directions between numerical and experimental methods are all less than 3%, which indicates the tFEM including MMFM in this paper is more accurate than the tFEM including OSMFM. In addition, the temperature distribution and heat transmission differences due to fiber arrangements are simulated and illustrated through the MMFM. Afterwards, temperature drop and isothermal characteristics are demonstrated in this study.Highlights Effects of fiber arrangements on steady heat transfer behaviors at micro‐scale are illustrated. Isothermal and temperature‐drop characteristics at micro‐ and macro‐scale are simulated and studied. The transverse isotropy of thermal conductivity at micro‐scale and the anisotropy of that at macro‐scale are revealed.

Investigation of weave influence on flame retardancy of jute fabrics

Abstract In the present work, seven different weave-structured jute fabrics were treated using an organophosphorus-based flame-retardant (FR) chemical (ITOFLAM CPN) along with a cross-linking agent (KNITTEX CHN) by the pad–dry–cure method. The flammability properties were determined by vertical and horizontal flammability tests and limiting oxygen index (LOI). The flame-spread and after-glow time in the vertical flammability test were calculated to be zero seconds on the FR-treated fabrics while the untreated fabrics were completely burnt. The burn rate in the horizontal flammability test is also measured at zero seconds on the FR-treated fabrics. The highest LOI (43.33) is found in the Twill-3/1 and 4-ends Irregular Satin fabrics, while other fabrics had similar LOI (40) results after FR treatment. The maximum char length (71 and 74 mm) was determined in the warp and weft directions of the Plain-1/1 fabric, while an average minimum char length was found for Twill-2/2 fabrics. Despite the significant improvement in FR performance, it strongly affects the tensile properties of FR-treated fabrics. A substantial loss of tensile strength loss was measured in all treated fabrics; however, the highest loss (77%) was examined for the Plain-1/1 fabric, and the lowest loss of strength (60%) was in the Basket weave (Matt)-4/4 fabric.

Thermoelectric generator modules based on warp knitted glass fiber-metal hybrid composites

Thermoelectric generators (TEG) offer the potential to convert waste heat into electricity and thus contribute to reduce CO2 emissions. The conversion of electrical energy is based on the Seebeck effect of two electrically conductive materials without any mechanical conversion and therefore without wear. The application of conventional TEG modules is limited due to cost-intensive materials and production technology of TEG, and a limited structure design for the integration of Thermoelectric Elements (TE). To address this research challenge, this work presents the development of thermoelectric composite modules based on glass fiber reinforced warp knitted spacer fabrics. In a double needle bed warp knitting machine, glass fibers in warp, weft and pile direction are integrated. The contacting of TE in the form of wires with 45 TE cm−2 were implemented. A TEG module with 20.25 cm2 in size showed a maximum output power of 2.7 μW at a temperature difference of 60 K. The Seebeck factor of S = 142 μV K−1 was determined using this composite TEG with 10 TE strands and nearly 400 thermocouples. A thermoelectric model was developed for the calculation and the modules were characterized. For the first time, thermoelectric composite modules with sufficient structural-mechanical properties in terms of compressive and bending stiffness were realized based on spacer warp knitted fabrics, which can be used for the operation of sensors or small devices.

Mechanical, vibration damping and acoustics characteristics of hybrid aloe vera /jute/polyester composites

The development of biodegradable hybrid fibre composites is gaining pace in the automotive and construction industries due to their lightweight structural applications, which offer considerable benefits for the environment. In this present investigation, hybrid bio composites were fabricated using a compression molding machine with plain woven jute and aloe vera mats along with polyester resin as the matrix. Six types of hybrid biocomposite laminates were prepared by varying the stacking arrangement of jute and aloe-vera mats to analyse the impact of stacking arrangements on vibration damping and acoustic behaviour of these hybrid bio composites. From the results, it is concluded that the maximum value of natural frequency is obtained from the JJAJ type of composite. i.e., 157, 326, and 370 Hz for Modes I, II, and III respectively, due to good interlacing of fibres in the weft and warp directions. J/J/A/J (AJ3) hybrid bio composite has highest sound absorption coefficient of 0.47 at 3000 Hz, and a better transmission loss i.e 19.84 dB, according to the results of the acoustic research. The comparison of experimental and theoretical analysis was carried out, and found that experimental and theoretical values are closely related to each other.

Load-bearing behavior of short-fiber-reinforced textile-reinforced concrete for a wrapping process

In the research project titled Wrapping process for highly fiber-reinforced concrete using the example of a pump sump (WiFaPu), a new production process for components made of short-fiber-reinforced textile-reinforced concrete was developed. The idea of wrapping concrete continuously around a formwork evokes high-level requirements on the workability of concrete while matching reinforcement properties. In this study, the load-bearing behavior of wrappable short-fiber-reinforced textile-reinforced concrete with an uncoated textile reinforcement made of AR-glass is investigated via tensile and bending tests. The concrete inserted into the wrapped layers by casting, laminating or spraying and the short fiber content and warp/weft direction of the uncoated fabric have a major influence on the load-bearing behavior of the tested specimens with regard to the utilized tensile strength and crack spacing. Members produced by inserting the concrete in a spraying or laminating process showed low tensile strength and unsatisfactory cracking patterns in the warp direction of the fabric due to the lacing of rovings, which led to lower matrix penetration. For rovings in the weft direction without lacings, higher utilized tensile strengths and fine crack patterns are observed. The casting of specimens leads to significantly higher utilized textile tensile strengths if the reinforcement is slightly tightened in the formwork. Compacting fine-grained concrete leads to better roving penetration than does the spraying process. The addition of short fibers generally benefits the cracking pattern and partially compensates for the negative effects of the textile weave on the utilized tensile strength as well as on the warp direction of the crack pattern. The load increase in tensile and bending tests is proportional to the increase in short fiber content and fiber length. Finally, the influence of different coatings is examined for another uncoated textile reinforcement made of AR-glass with a more favorable textile weave. The utilized tensile strength of the reinforcement is almost doubled when impregnated with a fine cement suspension and directly installed in the formwork and cast. An impregnation process such as this can also be integrated into the wrapping process.

Effect of abrasion level on surface handling and thermal conductivity of blended suit fabrics

The tactile comfort of garments is of great interest for researchers to achieve their performance efficiently. This research aims to study the ability of blended worsted fabrics to be used as men’s suits by checking the thermal conductivity (k) and surface handling properties that are represented in surface roughness deviation (SMD), surface mean friction (MIU), and electrostatic properties before and after abrasion actions. Different levels of weft yarn counts (16 Ne and 24), weft density (19 and 21 per cm) and fabric weave structures (stripped twill 2/2 and stripped satin 4) were used. Abrasion weight loss percentage, thermal conductivity, surface roughness, and friction in warp and weft directions, and electrostatic properties were measured. Results showed that all the fabric factors studied are significant to affect abrasion weight loss percentages, thermal conductivity, and fabric roughness in the weft and warp directions. Fabric friction behavior follows the fabric roughness, but there is a difference between weft direction and warp direction. In addition, the fabrics achieved a reasonable resistance to form static charges after abrasion actions, and the fabric factors studied are not significant to affect the electrostatic properties except for abrasion cycles as P-value equals 0.03.

Effect of cotton‐polyester composite yarn on the physico‐mechanical and comfort properties of woven fabric

AbstractCotton is the most widely used natural cellulosic polymer and polyester is a synthetic polymer. The use of polyester fiber is increasing gradually day by day due to its strength and longevity, while the use of cotton fiber is decreasing due to its unavailability. At present, the use of cotton‐polyester composites is ubiquitous. This research work aims to assess the physical, mechanical and comfort properties of the woven fabric using cotton‐polyester composite yarns in a weft direction and coarser yarn count because of the use of these fabrics in the future for the denim manufacturing process. Four different samples were fabricated by using 100% cotton (10 Ne) yarn in the warp direction and 100% cotton, cotton‐polyester composite, and 100% polyester yarn in the weft direction of the fabric. Similar fabric and machine parameters were maintained for manufacturing all the samples. The samples were then tested for areal density, tensile strength, thickness, abrasion resistance and pilling, drape, flexural rigidity, and air permeability to find the optimum capability of the fabric. Physico‐mechanical properties with the proportion of increasing polyester components in fabrics improves areal density (184 to 199 g/m2), strength (almost 19 times in weft direction), drape (0.655% to 0.789%), and flexural rigidity (almost double). On the other hand, increasing comfortability properties with the proportion of cotton components in fabrics improve air permeability (139.85 to 159.58 cc/s/cm2), abrasion (only 3.036% mass loss), and pilling resistance (grading 4 after 2000 cycles).Highlights Composite yarns made of cotton and polyester provide a method of improving fabric properties for better performance. Higher proportions of cotton make clothes more breathable and less likely to pill and wear out. Polyester parts make fabrics stronger, more durable, and less likely to wear out. Cotton‐polyester composites are ideal and have potential for various textile applications. Blending natural and synthetic fibers composite allows for customized fabrics that meet specific performance needs without compromising comfort.

Comparison of Mechanical Property Simulations with Results of Limited Flexural Tests of Different Multi-Layer Carbon Fiber-Reinforced Polymer Composites.

This article is focused on the experimental study of flexural properties in different multi-layer carbon fiber-reinforced polymer (CFRP) composites and correlations with the results of finite element method (FEM) simulations of mechanical properties. The comparison of the results shows the possibility of reducing the number of experimental specimens for testing. The experimental study of flexural properties for four types of carbon fiber-reinforced polymer matrix composites with twill weaves (2 × 2) was carried out. As input materials, pre-impregnated carbon laminate GG 204 T and GG 630 T (prepreg) and two types of carbon fiber fabrics (GG 285 T and GG 300 T (fabric)) were used. Multi-layer samples were manufactured from two types of prepregs and two types of fabrics, which were hand-impregnated during sample preparation. The layers were stacked using same orientation. All specimens for flexural test were cut with the longer side in the weft direction. Pre-impregnated carbon laminates were further impregnated with resin DT 121H. Carbon fabrics were hand-impregnated with epoxy matrix LG 120 and hardener HG 700. To fulfill the aim of this research, finite element method (FEM)-based simulations of mechanical properties were performed. The FEM simulations and analysis were conducted in Hexagon's MSC Marc Mentat 2022.3 and Digimat 2022.4 software. This paper presents the results of actual experimental bending tests and the results of simulations of bending tests for different composite materials (mentioned previously). We created material models for simulations based on two methods-MF (Mean Field) and FE (Finite Element), and the comparative results show better agreement with the MF model. The composites (GG 285 T and GG 300 T) showed better flexural results than composites made from pre-impregnated carbon laminates (GG 204 T and GG 630 T). The difference in results for the hand-impregnated laminates was about 15% higher than for prepregs, but this is still within an acceptable tolerance as per the reported literature. The highest percentage difference of 14.25% between the simulation and the real experiment was found for the software tool Digimat FE 2022.4-GG 630 T composite. The lowest difference of 0.5% was found for the software tool Digimat MF 2022.4-GG 204 T composite. By comparing the results of the software tools with the results of the experimental measurements, it was found that the Digimat MF 2022.4 tool is closer to the results of the experimental measurements than the Digimat FE 2022.4 tool.

Opportunities to reduce environmental burden by recycling fabric waste in a woollen fabric company

PurposeWool fiber is accepted as one of the natural and renewable sources and has been used in the apparel and textile industry since ancient times. However, wool fiber has the highest global warming potential value among conventional fibres due to its high land use and high methane gas generation. This study aimed to recycle the wool fabric wastes and also to create a mini eco-collection by using the produced yarns.Design/methodology/approachThis manuscript aimed to evaluate the fabric wastes of a woolen fabric producer company. Fabric wastes were opened with two different opening systems and fiber properties were determined. First, conventional ring yarns were produced in the company’s own spinning mill by mixing the opened fibres with the long fiber wastes of the company. In addition, opening wastes were mixed with different fibres (polyester, long wool waste, and Tencel fibres) between 25% and 70% in the short-staple yarn spinning mill and used in the production of conventional ring and OE-rotor yarns. Most of the yarns contained waste fibres at 50%. Recycled and virgin yarns were used as a weft and warp yarn and a total of 270 woven fabric samples were obtained and fabric properties were examined. Also, a fabric collection was created. A life cycle assessment (LCA) was made for one of the selected yarns.FindingsAt the end of the study, it was determined that it was possible to produce yarn and fabric samples from fiber blends containing high waste fiber ratios beyond 50%. All the woven fabric samples produced from conventional ring and OE-rotor yarns gave higher breaking, tearing and stitch slip strength values in the weft and warp direction than limit quality values of the company. In addition, abrasion resistance and WIRA steam stability properties of the fabric samples were also sufficient. Environmental analysis of the recycling of the wastes showed a possible decrease of about 9940034.3 kg CO2e per year in the global warming potential. In addition, fiber raw material expenses reduced yarn production cost about 50% in case of opened fabric waste usage. However, due to insufficient pilling resistance results, it was decided to evaluate the woven fabrics for the product groups such as shawls and blankets, where pilling resistance is less sought.Originality/valueThe original aspects of the article can be summarized under two headings. First, there are limited studies on the evaluation of wool wastes compared to cotton and polyester fibres and the number of samples examined was limited. However, this study was quite comprehensive in terms of opening type (rag and tearing), spinning systems (long and short spinning processes), fiber blends (waste 100% and blends with polyester, long wool waste and Tencel fibres) and yarn counts (coarser and finer). Recycled and virgin yarns were used as a weft and warp yarn and a total of 270 woven fabric samples were obtained using different colour combinations and weave types. All processes from fabric waste to product production were followed and evaluated. Life cycle assessment (LCA) and cost analysis was also done. The second unique aspect is that the problem of a real wool company was handled by taking the waste of the woolen company and a collection was created for the customer group of the company. Production was made under real production conditions. Therefore, this study will provide important findings to the research field about recycling, sustainability etc.

Moisture effect on tensile and low‐velocity impact tests of flax fabric‐reinforced PLA biocomposite

AbstractThis study investigates the hygrothermal aging effect on the tensile and impact behavior of flax/PLA biocomposites. Specimens underwent up to four weeks of conditioning at 40°C in a climate chamber with water. Analysis covered porosity, moisture diffusibility, and transversal microstructure, enabling assessment of tensile strength, tensile modulus, and impact performance in relation to moisture uptake and fiber orientation. The study of tensile properties revealed that at approximately 12% moisture content, stiffness and yield stress decrease, while strength remains constant. Moisture diffusivity is higher in warp and weft yarn directions than the out‐of‐plane direction. Tensile testing at environmental equilibrium moisture reveals greater stiffness in the weft direction, correlated with lower crimp percentage and yarn angle. The main contribution of the paper is the study of the influence of moisture on the impact behavior, the results show that energy absorption capability of flax/PLA biocomposite increases with moisture content.Highlights Fully biodegradable composite material by heat‐compression molding subjected to hygrothermal aging conditions for up to four weeks. The moisture diffusivity in both the warp and weft yarn directions registered higher values in comparison to the out‐of‐plane direction. Tensile testing at environmental equilibrium moisture revealed that the stiffness in the weft direction presented higher values. At 12% of moisture uptake, the stiffness and yield stress reached their lowest values, while strength remained constant. However, the low‐velocity impact properties of the composites exhibited improvement with moisture.

Improvement of thermal stability, flame retardancy, hydrophobicity, tear and wear performance of polyester fabrics with graphene nanoplatelet coating

AbstractIn this study, graphene nanoplatelets were applied to polyester fabrics using the knife‐coating method at different concentrations (50, 100, and 150 g/kg). SEM, DSC, and TGA/DTG analyses were performed. The influence of graphene coating on hydrophobicity and surface roughness was examined by water contact angle (WCA) measurement and root mean square roughness, respectively. Abrasion resistance and tear strength tests were also performed. The effect of graphene used as a filler on the flammability of polyester fabric was evaluated for the first time according to the BS 5852 standard. No significant weight loss (only in the range of 0.4%–1.5%) was observed in the graphene‐coated samples even after 100,000 cycles. While the WCA value was 0 for the uncoated fabric, the blind coating and maximum graphene‐coated sample measured 86° and 95°, respectively. The coating process reduced the roughness of the base fabric, and the decrease continued with the increasing graphene ratio. The tear strength values that were 45.5 N in the warp and 53.6 N in the weft direction in the blind coating, increased to 52.2 and 59.1 N, respectively, at the maximum graphene concentration. Graphene coating enhanced thermal stability, increased hydrophobicity, and improved flame retardancy in the test using a smoldering cigarette.

Unveiling the dynamics of seam performance: a regression analysis approach for predictive modeling

The performance of seams is crucial for the garment manufacturing industry's sustainability. This study delves into the factors impacting seam slippage, strength, and efficiency. By analyzing fabric specifications (weight and weave), machine settings (presser foot pressure and speed), and seam direction, the study uncovers their influence on seam properties. Samples of 100% cotton plain and twill fabrics, both of low (120 g/m2 to140 g/m2 ) and high (275 g/m2 to320 g/m2) weights, were chosen. Lock stitch type (301) and superimposed seam class were employed, with samples stitched in both weft and warp directions using the same stitch type, seam class, and substantial core spun sewing thread. An experimental design was created using variable parameters (fabric weight, weave, machine speed, and presser foot pressure), resulting in a 23 × 32 regression analysis. This design facilitated the development of 72 stitched samples. The regression analysis yielded an optimized solution, with square regressions indicating significant seam strength (85%) and efficiency (93%). In summary, this research provides insights into optimizing seam performance by understanding the interplay of fabric, machine, and stitching parameters, crucial for enhancing the quality and durability of garment seams.

Cotton Fabric-Reinforced Hydrogels with Excellent Mechanical and Broad-Spectrum Photothermal Antibacterial Properties.

Antibacterial hydrogel wound dressings hold great potential in eliminating bacteria and accelerating the healing process. However, it remains a challenge to fabricate hydrogel wound dressings that simultaneously exhibit excellent mechanical and photothermal antibacterial properties. Here we report the development of polydopamine-functionalized graphene oxide (rGO@PDA)/calcium alginate (CA)/Polypyrrole (PPy) cotton fabric-reinforced hydrogels (abbreviated as rGO@PDA/CA/PPy FHs) for tackling bacterial infections. The mechanical properties of hydrogels were greatly enhanced by cotton fabric reinforcement and an interpenetrating structure, while excellent broad-spectrum photothermal antibacterial properties based on the photothermal effect were obtained by incorporating PPy and rGO@PDA. Results indicated that rGO@PDA/CA/PPy FHs exhibited superior tensile strength in both the warp (289 ± 62.1 N) and weft directions (142 ± 23.0 N), similarly to cotton fabric. By incorporating PPy and rGO@PDA, the swelling ratio was significantly decreased from 673.5% to 236.6%, while photothermal conversion performance was significantly enhanced with a temperature elevated to 45.0 °C. Due to the synergistic photothermal properties of rGO@PDA and PPy, rGO@PDA/CA/PPy FHs exhibited excellent bacteria-eliminating efficiency for S. aureus (0.57%) and E. coli (3.58%) after exposure to NIR for 20 min. We believe that the design of fabric-reinforced hydrogels could serve as a guideline for developing hydrogel wound dressings with improved mechanical properties and broad-spectrum photothermal antibacterial properties for infected-wound treatment.