Evaluation Of Wear Research Articles

EFFECT OF TEST PARAMETERS ON ABRASION RESISTANCE OF COATINGS UNDER ABRASIVE WEAR CONDITIONS

The article deals with the determination of the influence of the speed of hard metal layers welding, with a focus on the evaluation of the abrasive wear of the layers formed by the tubular wire welding technology. The layers were wound with filled wire manufactured by ESAB under the trade name Fluxofil 58. Two different winding speeds of v=125m/min and a speed of 18m/min were used to produce the samples. Subsequently, it was necessary to determine the dependence of abrasive wear on the different abrasive hardness. The abrasives used in the experiment were SiO2 (silica) and Al2O3 (alumina, also referred to as corundum). Abrasive wear resistance was determined from the mass loss determined by weighing the prepared specimens before the test and also after traversing the 420 m and 716 m sliding paths. The specimens were prepared in accordance with ASTM G 65/16. Subsequently, an analysis of the surface degradation after wear was carried out using a Neophot 21 optical metallographic microscope. S355J0 grade steel (11 523) was used as the substrate and therefore the base material. This is a structural unalloyed steel with prescribed mechanical properties and guaranteed carbon, sulphur and phosphorus levels.

In vivo evaluation of the enamel wear of primary molar against four types of crowns using the intra-oral scanner

BackgroundPrimary tooth wear is a common phenomenon that affects chewing ability, dental sensitivity, aesthetics, and occlusion. This study was conducted to compare the antagonistic enamel wear of primary molars opposed to four different crown materials.MethodsForty lower second primary molars of children aged 4–8 years were allocated into 4 groups: Group 1 (n = 10): received stainless steel crowns; Group 2 (n = 10): received prefabricated commercially available zirconia crowns (NuSmile®); Group 3 (n = 10): received locally manufactured zirconia crowns created via the CAD/CAM system; and Group 4 (n = 10): received locally manufactured hybrid ceramic (Vita Enamic®) crowns created via the CAD/CAM system. All the crowns were cemented with resin-modified glass ionomer cement. The upper arch was scanned with a 3D intraoral scanner immediately (baseline), 6 months, and 1 year after crown cementation to evaluate the wear of the natural enamel of the antagonistic primary molar. The resultant scans were compared via Exocad software to measure the amount of linear wear of the mesiopalatal cusp of the primary upper second molar.ResultsThe analysed data revealed statistically significant differences between the studied groups. The highest mean wear was detected in the CAD/CAM zirconia crown group, followed by the NuSmile zirconia crown group and then the CAD/CAM hybrid crown group, and the lowest mean wear was detected for the stainless-steel crown group.ConclusionCompared with stainless steel crowns, aesthetic crowns cause more wear in the antagonistic primary molar enamel. CAD/CAM zirconia crowns induce the greatest amount of wear, followed by NuSmile zirconia crowns. The CAD/CAM hybrid crown is an aesthetic tooth-coloured crown that causes less wear of the opposing enamel than zirconia crowns do.Trial registrationThe ClinicalTrials.gov Protocol Registration and Results System (PRS) has this RCT registered as (NCT06456879) on 07/06/2024.

Microscopic Analysis and Evaluation of Thermal Elevation and Wear of Drills for Implant Site Preparation: An In Vitro Study.

Drilling for implant site preparation generates heat, which can cause bone necrosis if temperatures exceed 47 °C for over a minute. Factors influencing heat include drill size, speed, pressure, irrigation, and tool wear. Frequent drill replacement is essential, as wear from repeated use and sterilization affects performance. This study compared three pilot drills with similar designs from different manufacturers, testing each on pig ribs for 15 perforations after 15 sterilization cycles. Researchers measured temperature increase, drilling time, and surface wear. Results showed that drill no. 1 generated more heat than drills no. 2 and no. 3, though none reached critical temperatures. Drill no. 2 took the longest to reach the desired depth and displayed the most deformation. Findings highlight the importance of adhering to the recommended operational limits, suggesting that drills should be replaced after 15 cycles to ensure efficacy and patient safety.

Durability of deterministic textures produced by maskless electrochemical texturing (MECT) during Skin pass cold rolling

Skin pass is a fundamental finishing process to control the sheet roughness in cold metal rolling. The energetic and tribological efficiency of this process can be improved by surface texturing to control the roll surface topography and consequently the final sheet roughness. In this work, deterministic textures were produced on flat segments of skin pass rolls using the maskless electrochemical texturing (MECT) technique. The textures consisted of arrays of circular dimples. After texturing, the specimens were coated either with hard chrome or NiP electroless coatings, aiming to evaluate the ability of electroless NiP coating to protect textures as a potential replacement of the carcinogenic hard chrome coating. The evaluation of the texture durability was carried out via dry reciprocating sliding tests with samples extracted from cold rolling work rolls. The test configuration and conditions were chosen to intensify the wear process in order to evaluate the durability of the textures during skin pass cold rolling. Wear evaluation was also by analyzing changes in roughness parameters. The results indicated that the best tribological performance occurred for the textured surfaces coated with NiP. The average coefficient of friction of the textured surfaces coated with NiP was around 16 % lower than that of the uncoated textures and around 19 % lower than that of textures coated with hard chrome coated. Although the mass loss was negligible in the tests, the analysis of surface topography parameters showed that both hard chrome and electroless NiP coatings acted to decrease the wear of MECT textured surfaces.

Quantitative evaluation of pyramid belt wear using light-reflection characteristic of agglomerate coating and image processing

As a new generation of coated abrasive products with a unique pyramid-shaped structure, pyramid belt offers finer and more uniform grinding effects, and has been increasingly applied in precision grinding. However, belt wear occurs inevitably, challenging the control of shape accuracy and surface quality of ground components. Current research on pyramid belt wear is relatively limited, still lacking a universal, rapid method for observing and evaluating belt wear. In response, this paper proposes a quantitative evaluation method for pyramid belt wear using light-reflection characteristic of agglomerate coating and image processing. Firstly, a detailed analysis of the wear types and characteristics of pyramid belt is conducted. Then, focusing on the agglomerate flat wear, a method utilizing the light-reflection characteristic of agglomerate coating for observing belt wear morphology is proposed, enabling clear image capture of belt wear contours. Based on this, a wear coefficient based on the geometric characteristics of agglomerate is defined, and a quantitative evaluation method for belt wear using image processing is further proposed. The wear experiment of the belt is conducted on a robotic belt grinding platform, and experimental results show that the evaluation deviation of the proposed method from the evaluation results based on optical profilometer is within 5% at a 95% confidence interval, demonstrating the effectiveness of this method. Additionally, this method has advantages such as high computational efficiency, low cost, and good usability. Finally, the temporal evolution processes and spatial distribution patterns of belt wear and material removal rate are investigated and analyzed.

Evaluation of Wear on Primary Tooth Enamel and Fracture Resistance of Esthetic Pediatric Crowns Manufactured from Different Materials

Background and Objectives: Advances in dental materials and CAD-CAM technology have expanded crown options in primary teeth due to their improved appearance and mechanical properties. Thus, this study aimed to assess the enamel wear and fracture resistance of prefabricated, milled, and 3D-printed esthetic pediatric crowns. Materials and Methods: The study involved 60 extracted maxillary second primary molars and 60 3D-printed resin dies, divided into six groups based on different crown materials (n = 10): prefabricated zirconia, prefabricated composite, milled composite, milled resin matrix ceramic, milled PEEK, and 3D-printed resin. Prefabricated crowns were selected after the preparation of the typodont mandibular second primary molar tooth, while milled and 3D-printed crowns were custom produced. The specimens underwent mechanical loading of 50 N at 1.6 Hz for 250,000 cycles with simultaneous thermal cycling. The 3D and 2D wear amounts were evaluated by scanning the specimens before and after aging. Then, the fracture resistance and failure types of the restorations were recorded. Results: The results showed that the milled PEEK group had superior fracture resistance compared to the other groups, while prefabricated zirconia crown group had the lowest value. Milled resin matrix ceramic crown group displayed the lowest 3D wear volume, while 3D-printed crown group showed the highest 2D wear. Conclusions: The restorative material type did not have a significant effect on the wear of primary tooth enamel. The fracture resistance of the tested materials differed according to the material type. Although the milled PEEK group showed the highest fracture resistance, all tested materials can withstand chewing forces in children.

An automatic workflow for the quantitative evaluation of bit wear based on computer vision

As global oil exploration ventures into deeper and more complex territories, drilling bit wear and damage have emerged as significant constraints on drilling efficiency and safety. Despite the publication of official bit wear evaluation standards by the International Association of Drill Contractors (IADC), the current lack of quantitative and scientific evaluation techniques means that bit wear assessments rely heavily on engineers' experience. Consequently, forming a standardized database of drilling bit information to underpin the mechanisms of bit wear and facilitate optimal design remains challenging. Therefore, an efficient and quantitative evaluation of bit wear is crucial for optimizing bit performance and improving penetration efficiency.This paper introduces an automatic standard workflow for the quantitative evaluation of bit wear and the design of a comprehensive bit information database. Initially, a method for acquiring images of worn bits at the drilling site was developed. Subsequently, the wear classification and grading models based on computer vision were established to determine bit status. The wear classification model focuses on the positioning and classification of bit cutters, while the wear grading model quantifies the extent of bit wear. After that, the automatic evaluation method of the bit wear is realized. Additionally, bit wear evaluation software was designed, integrating all necessary functions to assess bit wear in accordance with IADC standards. Finally, a drilling bit database was created by integrating bit wear data, logging data, mud-logging data, and basic drilling bit data.This workflow represents a novel approach to collecting and analyzing drilling bit information at drilling sites. It holds potential to facilitate the creation of a large-scale information database for the entire lifecycle of drilling bits, marking the inception of intelligent analysis, design, and manufacture of drilling bits, thereby enhancing performance in challenging drilling conditions.

Evaluation of wear and corrosion resistance in acidic and chloride solutions of Cathodic Arc PVD chromium nitride coatings on untreated and plasma nitrided AISI 4140 steel

Chromium nitride ceramic like coatings are well known for their hardness and wear resistance, especially under severe conditions. When deposited on mild steel, nitriding is required for such applications to create a gradient hardness profile and improve the coating adhesion and the system's mechanical properties. Corrosion resistance is also necessary since these chromium coatings are recommended for applications in the plastic mould and injection industry. Therefore, in this work, the combination of a nitriding without white layer pretreatment and CrN coating was studied in a chloride and an acidic electrolyte, to asses if the diffusion layer also plays an important role as a corrosion protection treatment. Coating microstructure, adhesion to both nitrided and non-nitrided steel, wear resistance, and corrosion resistance in chloride and acidic media were evaluated. For comparison, bare and nitrided steel were also examined. Results indicated an improvement in the adhesion for the duplex treatment (nitriding + CrN). The CrN coating demonstrated a considerably lower coefficient of friction and wear rate compared to both non-nitrided and nitrided steel. Regarding corrosion, the iron nitride layer provides some protection in chloride environments; however, in acidic media, only the CrN coating plays a protective role. In both media, localized attack occurred at sites where the coating had defects, such as pores or pinholes through which the electrolyte comes into contact with the substrate. The duplex treatment proved to be the most effective surface treatment for AISI 4140, achieving excellent tribological properties, good adhesion, and high corrosion resistance in both neutral chloride and acidic solutions.

Evaluation and quantification of diffusion wear between cutting chip and workpiece using forging press

The state of the interface between the workpiece and the cutting tool affects the cutting temperature and pressure on the tool surface during the cutting process. In particular, while cutting difficult-to-cut materials such as Ni-based alloy 718, the workpiece exhibits a high affinity for cutting tool materials and could easily adhere to them. Adhesion can, at times, adversely affect productivity. The diffusion between the cutting tool and the workpiece is a factor considered to contribute to the adhesion phenomenon during cutting. Addressing this issue involves choosing tool materials and coated materials with high resistance to diffusion and optimizing cutting conditions, particularly the cutting speed, which significantly impacts cutting temperature. However, because cutting tool wear comprises various forms, clarifying the effect of diffusion on tool wear remains open. In this study, to reproduce the diffusion phenomenon between cutting tool and workpiece, two pairs of test specimens were prepared: (1) cemented carbide-AISI 1045 and (2) cemented carbide-Alloy718, which could be held at high temperature under vacuum conditions by a forging press. The degree of diffusion phenomena was evaluated at each tool-work material interface, and the quantification of diffusion amount was performed by diffused element in each work material. Additionally, the theoretical analysis of the diffusion phenomenon using the thermodynamic and phase diagram calculation software Thermo-Calc was also performed.

Evaluation of the tooth wear against different zirconia materials

Evaluation of the tooth wear against different zirconia materials

Reliability of the Assessment of Tooth Wear Severity on Dental Hard Tissues and Dental Restorations, Using the TWES 2.0, by Nonexperts.

Tooth wear is a multifactorial process resulting in the loss of dental hard tissues. For its assessment, the tooth wear evaluation system (TWES) 2.0 has been published. Previous studies on the TWES involved well-trained practitioners, rather than nonexperts. The first aim of this study was to investigate the reliability of the assessment of tooth wear severity on dental hard tissues, using the TWES 2.0, by nonexperts. The second aim was to investigate the reliability of assessment of wear severity on dental restorations, using a third scale. Forty-seven dental students evaluated at least 9 of 14 possible patient cases on dental casts and intraoral photographs. Cohen's kappa (agreement with sample solution) and Fleiss' kappa (Inter-rater reliability) were calculated. The agreements of the operators' ratings compared to the sample-solution resulted in Cohen's kappa between 0.02 and 0.9. The agreements were 0.34 for occlusal; 0.43 for vestibular; 0.57 for oral surfaces. Inter-rater reliability (Fleiss' kappa) was 0.35 for occlusal, 0.17 for vestibular and 0.24 for oral assessment. The inter-rater reliability of the ratings on tooth surfaces with restorations was lower with 0.21 (occlusal), 0.14 (vestibular) and 0.39 (oral). The agreement on different restorations differed tremendously. The ability to correctly assess the cases varied considerably between individual examiners. Within the limits of this study, assessment of restorations was slightly more challenging compared to natural teeth, particularly in occlusal regions or when the restorative material is gold. Subsequent studies should address whether enhanced training and improved definition of tooth wear grades result in higher reliability scores.

Microstructure and dry sliding wear evaluation of functionally graded coating deposited via atmospheric plasma spray

Surfaces are commonly enhanced with wear-resistant coatings to improve their resistance to abrasion, erosion, and other forms of wear. These coatings play a crucial role in extending the lifespan and improving the performance of materials and components exposed to challenging conditions. The objective of the current study is to deposit thermally sprayed 3-layer TiC–12Co–10ZrO2/NiCoCrAlMo functionally graded coatings on SS410 substrates using atmospheric plasma spray. The results revealed that by employing appropriate ceramic proportions, the microhardness of graded coatings increased to 990.4 HV, which is approximately 3.21 times higher than that of the substrate. Furthermore, the tribological properties of graded coating exhibited superior resistance compared to the substrate, where process settings were varied. Specifically, graded coating samples subjected to the applied load, sliding distance, and sliding velocity showed improved wear resistance of 78.51%, 68.42%, and 76.66% respectively in extreme conditions compared with uncoated samples. The characterization of the worn surface revealed a sequential occurrence of wear mechanisms: abrasive, adhesive, and delamination. The formation of TiO2 and Cr2O3 tribo-oxide film protects the surface against the wear mechanism and is applicable in extreme wear environments.

Mechanical and Microstructural Characterization of AISI 316L Stainless Steel Superficially Modified by Solid Nitriding Technique

AISI 316L austenitic stainless steel superficially modified by the solid nitriding technique was investigated at different nitriding times (2, 4, 6, 8, 12 and 24 h) and at 450 °C. The microstructural characterization was conducted using scanning electron microscopy (SEM) analysis and X-ray diffraction analyses, finding the presence of Fe2–3N, Fe4N and Cr2N, among others. The mechanical behavior of the modified surfaces was carried out by developing hardness profiles and relating it with the nitride layer thickness evaluated using scanning electron microscopy (SEM), obtaining layers up to 70 µm wide. The nitrogen diffusion produced species above and below the surface sample with a transformation from the austenitic phase to an expanded austenite (γN) phase, which is responsible for producing an increase in hardness of up to 1200 HV in the samples treated at 24 h, which is four times higher than the untreated steels. Wear evaluations of the obtained layers were performed using a pin-on-disk system under zero lubrication, indicating that the samples with 12 and 24 h of treatment present the best wear resistance promoted by an oxidative–adhesive mechanism. The obtained results are positively comparable with those of the ion nitriding technique but with a lower implementation cost.

Evaluation Of Wear Among Two Different Clasps Designs And Different Abutment Materials By Repetitive Insertions And Removal Of Rpd Underocclusal Loading

Evaluation Of Wear Among Two Different Clasps Designs And Different Abutment Materials By Repetitive Insertions And Removal Of Rpd Underocclusal Loading

Enhancing wear resistance, mechanical properties of composite materials through sisal and glass fiber reinforcement with epoxy resin and graphite filler

This study investigates the mechanical and wears properties of sisal and glass fiber-reinforced epoxy composites with graphite as filler material. We assessed the mechanical properties of the hand-layup-fabricated composite materials, including hardness, tensile strength, flexural strength, and impact strength, by ASTM standards. We also performed wear evaluations using a pin-on-disc apparatus. The results showed that the weight fractions of sisal fiber, glass fiber, graphite, and epoxy resin significantly affected the mechanical properties of the composites. In contrast to composites reinforced with individual fibers, hybrid composites exhibited enhanced mechanical properties. The optimized compositions showed improvements in tensile, flexural, impact, and hardness properties. The wear analysis revealed that a variety of factors, including the weight percentage of reinforcement, sliding velocity, load, and sliding distance, had an impact on the composites' wear resistance. The SEM images provided significant insights into the composite material's micro structural characteristics and failure mechanisms. In general, this research showcases the potential of graphite filler-reinforced sisal and glass fiber epoxy composites for use in applications that demand exceptional abrasion resistance and mechanical strength. Further refinement of the composition and processing methodologies could lead to the development of composites tailored to specific application demands.

Evaluation of wear and friction properties of graphite modified Lubri polylactic acid with various infill fabricated by additive manufacturing techniques

AbstractThree‐dimension (3D) printing technology, also known as additive manufacturing, is a manufacturing technology that creates three‐dimensional objects by depositing material layer by layer, as opposed to subtractive manufacturing methods. However, the newness of the technology brings with it many unknowns. In particular, the raw materials used are constantly increasing. For this reason, testing each raw material used in many aspects and to determine the optimum production conditions is important for the wide use of 3D printing technology. These optimal conditions may be the parameters used to produce a material, and sometimes they can appear as a new material. In addition, the production of new materials with varying production parameters is fundamental research topic that requires comprehensive study. For all these purposes, in this study, a new material type known as Lubri PLA (LPLA) was selected and produced in different filling types and subjected to a series of friction and wear tests. Thus, it is aimed to determine the tribological properties of the material. Additionally, samples were produced in ten different infill types (grid, lines, triangels, hexagon, cubic, octal, zigzag, diagonal, diagonal 3D and gyroid) to show the effect of filler type on friction and wear behavior. These filler types were used for both PLA and Lubri PLA materials and a total of twenty samples were produced. Thereby, it is aimed to conduct a comprehensive study showing the effect of both material difference and filling type on friction‐wear behavior. Diameter deviations, hardness deviations, friction coefficient, temperature, specific wear rates (SWr), and vibration were selected as output parameters. According to the analysis of the test results, the best result in terms of material structure was given by Lubri PLA, while the best result in terms of filling type was obtained with Diagonal 3D filling type. In addition, the lowest vibration level was obtained in the LP‐Diagonal 3D sample with 0.041 mm/s2, while the highest vibration level was obtained in the P‐Grid sample with 1.756 mm/s2.Highlights LPLA closed to nominal value in diameter and hardness deviations Addition of graphite nanoparticle increased the dimensional accuracy Diagonal 3D infill type Lubri PLA composites showed the superior performance Graphite modified Lubri PLA composites demonstrated superior performance

A Rock Breaking Force Prediction Model and Method of Wear Evaluation of Shield Disc Cutter in Hard Rock Stratum

A Rock Breaking Force Prediction Model and Method of Wear Evaluation of Shield Disc Cutter in Hard Rock Stratum

Design of an Innovative Twin-Disc Device for the Evaluation of Wheel and Rail Profile Wear

Design of an Innovative Twin-Disc Device for the Evaluation of Wheel and Rail Profile Wear

Evaluation of Hardness and Wear of Conventional and Transparent Zirconia Ceramics, Feldspathic Ceramic, Glaze, and Enamel.

The aim of the study was to compare the hardness, coefficient of friction, and wear experienced by four different ceramic samples: 3Y-TZP zirconium oxide ceramics-Zi-Ceramill Zi (Amman Girrbach), 5Y-PSZ transparent zirconium oxide ceramics-Zol-Ceramill Zolid (Amman Girrbach), Sak-feldspathic ceramics-Sakura Interaction (Elephant), and Glaze (Amman Girrbach). The Vickers hardness of the samples was measured. Friction tests ball-on-disc were performed between the discs of four ceramics and a zirconia ceramic ball, then a premolar tooth as a counter-sample. The mass loss and the friction coefficients of the ceramic samples were determined. The tooth counter-samples were 3D scanned, and enamel attrition depths and mass were measured. The following hardness values (HV1) were obtained: 1454 ± 46 HV1 for Zi, 1439 ± 62 HV1 for Zol, 491 ± 16 HV1 for Sak, 593 ± 16 HV1 for Glaze, and 372 ± 41 HV1 for enamel. The mass losses of the teeth in contact with ceramics were 0.1 mg for Zi, 0.1 mg for Zol, 5.5 mg for Sak, and 4 mg for Glaze. Conventional and transparent zirconium oxide ceramics are four times harder than enamel and three times harder than veneering ceramics. Zirconia ceramics exhibit lower wear and a more homogenous, smoother surface than the other ceramics. Tooth tissues are subject to greater attrition in contact with veneering ceramics than with polished zirconium oxide ceramics.

Evaluation of tool wear and surface roughness in high-speed dry turning of Incoloy 800

Evaluation of tool wear and surface roughness in high-speed dry turning of Incoloy 800