Water Resistance Of Plywood Research Articles

SHORT NOTES: THE TEA LEAVES AS A FILLER FOR UF RESIN PLYWOOD PRODUCTION

The addition of green tea leaves fractions < 0.315 mm as afiller to urea-formaldehyde resin to reduction of emission of formaldehyde from three-layer birch plywood was investigated. Moreover, other properties such as bonding quality and water resistance of plywood were investigated. It was found that green tea had an ability to absorb formaldehyde. This phenomenon was caused by phenolic compounds contained in green tea leaves. The addition of green tea in the amount of 20% and 25% resulted in a decrease in formaldehyde emission fromplywood comparing to the reference sample. Thebonding quality test showed that the addition of tea leaves as a filler did not affect thestrength properties of the tested bond lines.

Fully Bio-Based Adhesive from Tannin and Sucrose for Plywood Manufacturing with High Performances.

Fully bio-based adhesives are beneficial to reduce the dependence of the wood adhesive industry on synthetic resins based on petrochemical resources and enhance the market competitiveness of adhesives. A fully bio-based wood adhesive composed of tannin and sucrose was developed and successfully used in the preparation of plywood. Effects of the preparation technology on the bonding strength and water resistance of plywood were investigated, and the properties of the adhesive were analyzed by Fourier transform infrared spectroscopy (FT-IR), thermogravimetry (TG) and X-ray diffraction (XRD) in this study. The results showed that: (1) Compared with other biomass adhesives, tannin-sucrose adhesive had the characteristics of high-solid content and low viscosity, which had the potential to prepare particleboard and fiberboard. (2) A proper mass ratio of tannin to sucrose was key to obtaining a tannin-sucrose adhesive with better properties. (3) The optimum preparation process of tannin-sucrose adhesive for plywood was as follows: hot-pressing temperature of 210 °C, hot-pressing time of 1.2 min/mm, m(tannin):m(sucrose) of 60:40 and adhesive loading of 160 g/m2. Under these conditions, the water-resistant bonding strength of the plywood was 0.89 MPa, which met the strength requirements of the Type II standard of plywood in GB/T 17657-2013. (4) The hot-pressing temperature played a decisive role in the tannin-sucrose adhesive, and the good performance of the plywood was maintained when the temperature was 210 °C or above. Thus, the prepared tannin-sucrose adhesive had high-bonding strength, good water resistance and thermal stability.

Fully Biobased Adhesive from Glucose and Citric Acid for Plywood with High Performance.

Biomass-based adhesives have attracted much attention due to their eco-friendly, sustainable characteristics compared to formaldehyde-based adhesives; however, their low bonding strength and water resistance restrict their application. Thus, developing a high-performance biomass-based adhesive with excellent bonding strength and water resistance is necessary. In this work, a fully biomass-based citric acid-glucose (CAG) adhesive was produced by the esterification reaction of glucose and citric acid, which was validated by Fourier transform infrared (FT-IR), 13C nuclear magnetic resonance (13C NMR), and liquid chromatography-mass spectrometry (LC-MS). Furthermore, the properties of the CAG adhesive were tuned considering the effects of reaction time and molar ratio of citric acid/glucose (CA/G). It was revealed that increasing the molar ratio of CA/G is more advantageous to improve the shear strength and water resistance of plywood than the reaction time. The dry and wet strengths of plywood bonded by the CAG adhesive can reach the standard requirement (≥0.7 MPa) when the molar ratios of CA/G were more than 0.6 and the reaction time was 1 h. These results were better than those bonded by the urea-formaldehyde (UF) resin. Therefore, this green adhesive shows great potential to replace the existing industrial UF resin adhesives.

Preparation of isocyanate microcapsules by interfacial polymerization/in-situ polymerization and their application in wood adhesives

ABSTRACT Isocyanate has excessively high chemical activity because of its highly unsaturated isocyanate group (-NCO), which limits its application. In this paper, isocyanate microcapsules with polyurea/urea-formaldehyde resin were prepared by interfacial polymerization/in-situ polymerization, and the degree of interfacial polymerization was controlled by interfacial polymerization time, and explored its effect on the stability of microcapsules. The results showed that the isocyanate microcapsules prepared by in-situ polymerization after 90 min of interfacial polymerization have the best stability. The microcapsules were orange-yellow spheres with liquid in the inner and owned about 25% active group with the particle size of about 200 µm. It also had service stability and thermal stability. Finally, the prepared isocyanate microcapsules were used as crosslinking agent in wood adhesives. The reaction between isocyanate and active hydrogen (water) in the adhesives system was delayed by the shielding effect of the microcapsules wall, the work life of isocyanate was increased, and the stability of the isocyanate was improved in the adhesives. The liquid core was released by pressure to produce efficient chemical crosslinking to improve the bonding strength and water resistance of plywood.

Green Modification of Corn Stalk Lignin and Preparation of Environmentally Friendly Lignin-Based Wood Adhesive.

In this study, corn stalk lignin was used to react with non-volatile and non-toxic glyoxal under the catalysis of a sodium hydroxide solution, and a wood adhesive based on glyoxalated corn stalk lignin was prepared. The effect of the hydroxylation reaction on the structure and properties of lignin were studied using Fourier transform infrared spectroscopy (FTIR), ultraviolet spectrophotometry (UV), thermogravimetric analysis (TGA), titration tests, gel permeation chromatography (GPC), and differential scanning calorimetry (DSC). Compared with unmodified lignin, the glyoxalated corn stalk lignin had a significant improvement in hydroxyl content, activation, and thermal stability. At the same time, results from the GPC showed that the molecular weight increased compared with original corn stalk, possibly due to the secondary polycondensation reaction between lignin and glyoxal. Lignin-based environmental wood adhesives were prepared by mixing modified lignin and epichlorohydrin (ECH), and the dry strength of plywood reached 1.58 MPa. The mechanical strength and water resistance of plywood was improved significantly by mixing some aqueous emulsion into lignin-based adhesives, e.g., polyacrylic ester (AE) emulsion and aqueous polyurethane (PU) emulsion.

Study of Amino Polymer Modified Soy Protein Adhesive

For improving the bonding strength and water resistance of plywood bonded with soy protein adhesive (SPA), an amino polymer (AP) was synthesized using polyamines, and the AP was used to modify SPA to prepare a modified soy protein adhesive (MSPA) in this paper. The plywood was prepared using MSPA, and the effects of preparation technology of amino polymer and hot-pressing technology of plywood on the bonding strength of plywood were investigated. The results showed that the optimization preparation technologies of AP were as follow: the molar ratio of polyamine/modifying agents was 0.25/1, the pH value was 5, the reaction temperature was 70 °C, and the reaction time was 1.5 h. The optimization preparation technologies of plywood were that the hot-pressing temperature was 150 °C and the hot-pressing time was 60 s/mm. The bonding strength of plywood made from MSPA on the optimization preparation technology was 1.03 MPa, which meets the requirement of plywood type II (³0.7MPa). The MSPA bonded plywood had a rather low formaldehyde emission, which is close to that of wood itself.

Research on utilizing recycled plastic to make environment-friendly plywood

In our study, we replaced traditional adhesives with compounds made with recycled plastic shopping bags in order to make hot-melt plywood using various amounts of plastic film, different hot-pressing temperatures and hot-pressing times. All three variables have an effect on the intensity and water-resistance of plywood. The results show that the bonding strength of plywood does not increase with increasing amounts of plastic film. When the hot-pressing temperature is increased to 150°C, the bonding strength does not necessarily increase any further. At a hot-pressing time of 6 min, the bonding strength reaches a maximum, after which it will decrease. The optimum hot-pressing parameters are as follows: 100 g·m−2 of recycled plastic, a hot-pressing temperature of 150°C and a hot-pressing time of 6 min. This study puts forward a new idea of making use of plastic waste, which, ultimately, may solve the problem of formaldehyde emission without damaging the environment. It has enormous potential market applications.