The cost-effective and process-efficient preparation of highly electrocatalytic carbon electrodes on a large scale is crucial for enhancing the competitiveness of vanadium redox flow batteries (VRFBs). In this work, electrochemically exfoliated graphene oxides (Exf-GOs) are prepared form graphite foil at large scale with a multi-electrodes equipped continuous Exf-GOs production system. The Exf-GOs are deposited on the activated carbon paper (A-CP) substrate by a direct infiltration-deposition approach. Collective electro-kinetics analysis applying cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS) revealed that the resulting Exf-GO/A-CP electrodes exhibit two orders magnitude greater intrinsic electrocatalytic activities than the A-CP electrode for the VO2+/VO2 + redox reactions. A trade-off between the Exf-GO deposition amount and the open pore volume through the Exf-GO/A-CP electrodes was found that have critical impacts on the overall electro-kinetic performance of the electrodes. Compared to the A-CP electrode, the Exf-GO/A-CP electrode provided the VRFB with more than two-fold enhancements in the energy storage capacity and at least 10 – 15 % higher voltage and energy efficiencies. The results collectively demonstrate the high effectiveness of the Exf-GO/A-CP electrodes for VRFBs that can be prepared cost and process efficient approach at large scales.
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