Offshore cranes placed on the surface of Floating Production Storage and Offloading (FPSO) vessels affect the structural response of their main decks, which can alter the safe operation of the FPSO vessels. Generally, classification societies rules are used to predict the structural strength of the main deck of FPSO vessels. However, these classification societies rules are limited to estimate the variation of the structural performance of the main deck caused by the operation of offshore cranes under different hydrodynamic conditions. Here, we present a methodology to determine the alteration of the structural behavior of a main deck of FPSO vessel due to different operation conditions of a board offshore crane. This methodology considers the hydrodynamic response for two ultimate limit states: operating and storm conditions from 1000 m water depth in Gulf of Mexico with a return period of 10 and 100 years, respectively. The methodology includes finite element method (FEM) models of the main deck supporting an offshore crane to predict its structural response. The maximum von Mises stress of the main deck does not overcome its maximum permissible stress, which allows a safe operation of the FPSO crane. The proposed methodology can be used to estimate the structural behavior of main decks of FPSO vessels that are modified for supporting offshore cranes, regarding the hydrodynamic response for each FPSO under the operation and extreme conditions in its location. Thus, naval designers could select the better structural modifications of the main decks that decrease their costs of construction and maintenance.
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