AbstractThe spatial reaction engineering approach (S‐REA) was used to simulate hot air drying of sawdust. The studies extended the previous work reported in literature where the sawdusts were dried using hot air at 70 °C, 80 °C, and 90 °C. The simulated results were found to agree well with the experimental moisture content (R2 > 0.98) and temperature (R2 > 0.82) profiles. In a further analysis using S‐REA, the spatial profiles of moisture content and vapor concentration were generated to understand better the physics behind. Simulation also revealed that the external mass transfer resistance was more dominant as compared to the internal diffusion resistance. The vapor concentrations were observed peaked at time range of about 10 800– 18 000 s and dropped thereafter upon further heating. This observation could be supported by the variation in the vapor effective diffusivities where peak diffusivity values typically occur after most of the moisture evaporates towards the end of drying.