This study describes the design and development of double-walled bellows used in ITER's vacuum ultra-violet (VUV) spectrometer systems. These bellows were designed to accommodate port plug displacement resulting from the thermal expansion of the ITER vacuum vessel and other interface loads. The three VUV spectrometer systems under development—the VUV core survey spectrometer, divertor-VUV spectrometer, and VUV-edge spectrometer—are intended to measure the VUV spectrum to monitor impurity species in the plasma. While the ex-vessel components of ITER VUV spectrometers in the interspace and port cell areas, are fixed to the tokamak building, the closure plate of the port plugs, to which the sight pipes are attached, is expected to move by several centimeters both vertically and radially owing to the vacuum vessel's thermal expansion. As a result, the structural integrity of the system requires a flexible structure that can compensate for displacement caused by thermal expansion. To address this need, two types of double-walled bellows were developed, gimbal bellows for lateral displacement and axial bellows for axial displacement. These were developed in accordance with the ASME SEC.VIII code and EJMA standard to meet ITER's safety and vacuum requirements. A double wall is mandated for vacuum bellows due to their vulnerability in terms of vacuum safety. The structural integrity and functionality of the designed bellows were confirmed through functional tests on the manufactured prototype.
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